Removal Procedure
WARNING: This page is about a different variant/trim than selected.
WARNING:
Refer to Gasoline/Gasoline Vapors Warning .
- Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection .
- Remove the engine sight shield. Refer to Engine Sight Shield Replacement .
- Relief the fuel pressure. Refer to Fuel Pressure Relief .
- Remove the dash upper extension panel opening cover. Refer to Dash Upper Extension Panel Opening Cover Replacement .
- Remove the charge air cooler inlet hose from the turbocharger. Refer to Charge Air Cooler Inlet Hose Replacement (Charge Air Cooler)Charge Air Cooler Inlet Hose Replacement (Turbocharger) .
- Unclip the fuel feed pipe (7) from the retainer clip (2)
- Disconnect the fuel feed pipe - front (6) at the connector (3) from the fuel feed pipe - underbody (7). Refer to Metal Collar Quick Connect Fitting Service .
- Close the fuel feed pipe connectors with CH-6015 plugs.
- Open the upper bulk head clip (1).
- Remove the fuel feed pipe (7) from the upper bulkhead clip (1).
- Remove the turbocharger heat shield. Refer to Turbocharger Heat Shield Replacement .
- Remove the catalytic converter. Refer to Catalytic Converter Replacement (2.0L LHU) .
- Remove the three-way catalytic converter. Refer to Three-Way Catalytic Converter Replacement (2.0L LHU) .
- Drain the cooling system. Refer Cooling System Draining and Filling (2.0L LHU) .
- Remove the heater inlet hose. Refer to Heater Inlet Hose Replacement (2.0L LHU) .
- Remove the heater outlet hose. Refer to Heater Outlet Hose Replacement (2.0L LHU) .
- Remove the steering gear heat shield. Refer to Steering Gear Heat Shield Replacement .
- Remove the brake and fuel pipe heat shield retainers (2).
- Remove the brake and fuel pipe heat shield (1).
- Remove and DISCARD the exhaust front hanger bracket bolt (3).
- Remove and DISCARD the frame reinforcement bolt (2).
- Loosen the drivetrain and front suspension frame bolt (1).
- Rotate the right frame reinforcement (1) to a position shown to get access to the fuel pipes.
- Remove the underbody front air deflector - right side. Refer to Underbody Front Air Deflector Replacement - Right Side .
- Open the 4 fuel pipe clips (2).
- Remove the lower bulk head clip.
- Disconnect the fuel feed pipe connector (1) from the fuel feed pipe - underbody (4). Refer to Plastic Collar Quick Connect Fitting Service .
- Close the fuel feed pipe and fuel tank feed pipe with CH-6015 plugs.
- Disconnect the fuel pressure sensor wiring harness plug (2) from the fuel pressure sensor.
- Open the fuel pipe clip (3) and remove the fuel feed pipe.
- Remove the fuel pressure sensor from the fuel feed pipe. Refer to Fuel Pressure Sensor Replacement - Fuel Feed Pipe .