Installing cylinder head cover
Bolts of the cylinder head cover
NOTE:
RISK OF DAMAGE
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.
Improper routing of cables and wiring harnesses.
Trapped, crushed or damaged cables may cause short circuits and malfunctions.
- Route all cables without abrasions, do not trap and crush.
NOTE:
TECHNICAL INFORMATION
Detents, guides and mounting elements must not be damaged or missing.
Detents, guides and mounting elements must not be damaged or missing.
- There must be no oil or grease on sealing surface (1)
.
- Replace the seals (1)
.
Parts: Seals
- Insert and install the cylinder head cover (1)
.
- Make sure that the cylinder head cover (1)
is correctly installed in the marked
area on the high pressure pump bracket (2)
.
The cylinder head cover (1) must not be in the marked area on the high pressure pump bracket (2) .
- Position the cylinder head cover (A) .
- Make sure that the cylinder head cover (A) does not touch the high pressure pump bracket!
- Tighten all screws in the sequence (1)
to (21)
.TIGHTENING TORQUES SPECIFICATION
Cylinder head cover to cylinder head M6X30 Joining torque 8 Nm - Tighten all screws in the sequence (1)
to (21)
.TIGHTENING TORQUES SPECIFICATION
Cylinder head cover to cylinder head M6X30 Tightening torque 11 Nm - Insert and install the engine ventilation line (2) .
- Ensure that locks (1)
engage audibly.
- Maneuver and install the wiring harness section (1) for sensor system 2.
- Make sure that the locks (arrows) engage audibly.
- Insert and position the holders (4) .
- Tighten down screws (3)
.TIGHTENING TORQUES SPECIFICATION
Auxiliary coolant pump holder to cylinder head M6 Tightening torque 7 Nm - Thread in ground cable (2) and install.
- Tighten nut (1)
.TIGHTENING TORQUES SPECIFICATION
Standard screw connection M6 M6 Tightening torque 8 Nm - Connect and lock the connector (1) to the exhaust camshaft sensor.
- Make sure the connector (1) engages audibly on the exhaust camshaft sensor.
- Secure clamps (2)
.
NOTE:
The following step(s) must be performed if the specified component(s) is/are installed.
- Feed in and install the differential pressure sensor (3) .
- Tighten down screw (2)
.TIGHTENING TORQUES SPECIFICATION
Differential pressure sensor to holder TS6X18 Tightening torque 3.5 Nm - Connect and lock the connector (1) .
- Make sure the connector (1) engages audibly.
- Connect and lock the connector (1) .
- Make sure the connector (1) engages audibly.
CAUTION:
Improper routing of the positive battery cable.
Risk of short circuits!
Risk of short circuits!
- Route the positive battery cable without abrasions and do not trap.
- Feed in the bracket (2) of positive battery cable and install.
- Tighten down screws (1)
.TIGHTENING TORQUES SPECIFICATION
Holder, positive battery cable to cylinder head cover 6X18 Tightening torque 6 Nm - Secure clamps (1)
.
- Secure clamps (1)
.
- Connect and lock the connector (1) on the intake camshaft sensor.
- Make sure the connector (1) engages audibly.
- Secure clamps (2)
.
Follow-up work
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL WITH INJECTORS OF THE CYLINDERS 4 TO 6 .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL WITH INJECTORS OF THE CYLINDERS 1 TO 3 .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to INSTALLING FAN COWL .
- Refer to INSTALLING THE REAR CROSS CONNECTION .
- Refer to INSTALLING FRONT CROSS CONNECTION .
- Refer to INSTALLING FRONT-END STRUT ON LEFT AND RIGHT .
- Refer to INSTALLING THE SEAL FOR THE HOOD GASKET LEFT AND RIGHT .
- Refer to INSTALLING THE FRONT HOOD SEAL .
- Refer to ACTIVATING VEHICLE ELECTRICAL SYSTEM .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to INSTALLING CENTER FIREWALL LOWER PART .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING THRUST FIELD ON THE SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE REAR HOOD SEAL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .