Installing the right intake plenum

Screws of the right intake plenum 

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• Replace the seal (1)  .

  Parts:  Seal

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• Check the seal (1)  on the charge air cooler (2)  for damage, replace it if necessary.

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• Clean sealing surface (1) with special tool  0 495 102 (11 4 470)  .

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• Guide in the right intake plenum (2)  and install it.
• Tighten the screws (2)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Intake plenum
  M8 screw	Tightening torque	21.4 Nm

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• Tighten the screws (1)  .
  TIGHTENING TORQUES SPECIFICATION
  
  

  Intake plenum
  M6 screw	Tightening torque	10 Nm

• Connect and lock the connector of the intake air temperature sensor.
• Fasten the wiring harness section (4)  at the clamp (arrowed).
• Fasten the plug connector (3)  using the clamp (arrowed).
• Connect connectors (2)  and lock.

  The connector (2)  must engage audibly.

• Secure the positive battery cable (1)  at the clamp (arrowed).

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• Connect connectors (2)  and lock.

  The connector (2)  must engage audibly.

• Connect and lock tank vent line (1)  .

  The tank vent line (1)  must engage audibly.

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• Lock clamp (1)  .

  Clamp (1)  must engage audibly.

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Follow-up work 

• Refer to INSTALLING THE RIGHT UNFILTERED-AIR DUCT .
• Refer to INSTALLING COVER FOR THE RIGHT DME CONTROL UNIT .
• Refer to INSTALLING THE TENSION STRUT ON THE RIGHT SHOCK TOWER .
• Refer to INSTALLING FRONT AXLE .
• Refer to TIGHTENING THE BOLTS ON THE FRONT AXLE SUPPORT .
• Refer to FASTENING THE SWIVEL BEARING ON THE LEFT AND RIGHT .
• Refer to REMOVING THE MOBILE LIFTING TABLE .
• Refer to FASTENING COOLANT HOSE TO THE FRONT SUBFRAME .
• Refer to SECURING THE TRANSMISSION OIL COOLING BRACKET .
• Refer to REPLACING THE RADIAL SHAFT SEALS .
• Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
• Refer to INSTALLING THE LEFT AND RIGHT SPRING STRUT HOLDER .
• Refer to ATTACHING THE BRAKE CALIPER ON THE LEFT AND RIGHT .
• Refer to CONNECTING THE CONNECTORS ON LEFT AND RIGHT .
• Refer to CONNECTING THE CONNECTOR TO THE LEFT AND RIGHT VERTICAL ACCELERATION SENSOR .
• Refer to SECURING THE WISHBONE ON THE TOP LEFT AND RIGHT ON THE SWIVEL BEARING .
• Refer to FASTENING THE RIGHT AND LEFT OUTPUT SHAFTS ONTO THE WHEEL BEARING .
• Refer to SECURING THE UNIVERSAL JOINT ON THE STEERING GEAR .
• Refer to ATTACHING THE WIRING HARNESS OF THE ACTIVE STABILIZER .
• Refer to FASTENING WIRING HARNESS TO THE EPS .
• Refer to IF INSTALLED: FASTENING THE AUXILIARY HEATER .
• Refer to INSTALLING LEFT AND RIGHT BRAKE VENTILATION DUCT .
• Refer to INSTALLING THE LEFT AND RIGHT CRASH LEVER .
• Refer to INSTALLING THE WHEEL ARCH COVER ON THE FRONT, BOTTOM LEFT AND RIGHT .
• Refer to INSTALLING REINFORCEMENT STRUT .
• Refer to TAKING ENGINE OUT OF INSTALLATION POSITION .
• Refer to INSTALLING THE STIFFENING PLATE .
• Refer to INSTALLING FRONT UNDERBODY PROTECTION .
• Refer to INSTALLING THE REAR SECTION OF THE FRONT WHEEL ARCH COVER ON THE LEFT AND RIGHT .
• Refer to PARTIALLY INSTALLING THE FRONT WHEEL ARCH TRIM (DOOR SILL) AT LEFT AND RIGHT .
• Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
• Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
• Refer to ATTACHING THE SPRING STRUT (AIR SUSPENSION) RIGHT FRONT .
• Refer to INSTALLING THE STRUT BRACE ON THE LEFT AND RIGHT .
• Refer to INSTALLING THE COVER IN THE ENGINE COMPARTMENT AT TOP LEFT AND RIGHT .
• Refer to INSTALLING THE FRONT HOOD SEAL .
• Refer to INSTALLING THE CENTER COWL UPPER PART .
• Refer to INSTALLING WINDSHIELD PANEL COVER .
• Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
• Refer to INSTALLING THE FRONT HOOD SEAL AT THE REAR .
• Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
• Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
• Refer to TAKING HOOD OUT OF THE SERVICE POSITION .
• Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
• Refer to PLACING THE BRAKE PADS ON THE BRAKE DISK/PUTTING THEM INTO OPERATION .