Installing turbocharger

• Replace the seal (1).

  Parts:  Gasket

• Install the seal (1) so that the part number is visible.

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• Thermal compensating element of the turbocharger/exhaust manifold should not be bent or deformed!
• Thread in turbocharger from top and position on the trim strip.

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• Position the sliding rail (1).
• Install the sliding rail (1) so that the part number is visible.

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• Replace nuts (1) to (7).

  Parts:  Nuts

• Tighten the nuts in the sequence (1) to (7) in 180-degree turns.

Exhaust manifold to cylinder head
Flange nut M7	Replace flange nuts 1. Joining torque	10 Nm
	2. Joining torque	10 Nm
	3. Joining torque	16 Nm
	4. Joining torque	16 Nm
	5. Joining torque	16 Nm

• Unscrew the nuts (2) and remove the retainer (1).

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• Unscrew the nuts (2) and remove the retainer (1).

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• Loosen screw (2) and remove holder (1).

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• Turn the clamping lever (1) against the direction of the arrow to release the special tool 2 446 919 .

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• Unscrew the bolt (1) and remove the special tool  2 446 919  from the turbocharger  .

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• Pour turbocharger additive (1) into the hole of the oil feed line.

Turbocharger additive, gasoline MSP

17 ml, Tube

83192457276

• Replace screws (2).

  Parts:  Screws

• Position support and tighten with the screw (2).

Turbocharger support to crankcase
M8 x 20 Replace screws.	Tightening torque	19 Nm

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• Replace the screw (1).

  Parts:  Screw

• Tighten down screw (1).

Turbocharger to support
M8 x 25 Replace screw.	Tightening torque	19 Nm

• Replace O-ring.

  Parts:  O-ring

• Position oil feed line on engine block.
• Tighten down screw (1).

Oil feed line to crankcase
M6 x 12	Tightening torque	8 Nm

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• Connect connectors (1) and lock.

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• Mount and tighten the guide pin (1).

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Follow-up work 

• Refer to INSTALLING HEAT SHIELD FOR CYLINDER HEAD COVER .
• Refer to INSTALLING THE COOLANT FEED LINE (COOLANT RETURNING LINE IS REMOVED) .
• Refer to INSTALLING THE FRONT SECTION OF THE COOLANT RETURNING LINE .
• Refer to INSTALLING THE OIL RETURN LINE FOR THE TURBOCHARGER .
• Refer to INSTALLING CATALYTIC CONVERTER .
• Refer to INSTALLING THE OXYGEN SENSOR MONITOR .
• Refer to INSTALLING LAMBDA OXYGEN SENSOR .
• Refer to INSTALLING CHARGE AIR LINE .
• Refer to INSTALLING BOTTOM CLEAN AIR PIPE .
• Refer to INSTALLING THE RESONATOR WITH THE TOP CLEAN AIR PIPE .
• Refer to INSTALLING INTAKE FILTER HOUSING .
• Refer to INSTALLING THE RIGHT FRONT-END STRUT .
• Refer to INSTALLING EXHAUST SYSTEM .
• Refer to INSTALLING TANK COVER ON LEFT AND RIGHT .
• Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
• Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
• Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
• Refer to INSTALLING ACOUSTIC COVER .
• Refer to INSTALLING THE FRONT BOTTOM RIGHT WHEEL ARCH COVER .
• Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
• Refer to INSTALLING FRONT UNDERBODY PROTECTION .
• Refer to TAKING HOOD OUT OF THE SERVICE POSITION .