Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threads with a screw tap.
Clean all threads with a screw tap.
| Description |
|---|
| Twist drill |
| Thread cutter M12x1.5 |
| Deep stop |
| Screw in tool |
- Assemble tool set.
| Number | Description |
|---|---|
| 1 | Tool holder |
| 2 | Thread cutter M12X1.5 |
- Mark screwing depth (A) on the thread cutter (1) from the special tool set 2 285 058 with a commercially available tool (2).
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
| Screw-in depth | 18 mm | |
NOTE:
To provide a better overview: Shown with engine removed.
- Screw in the thread cutter (1) from the set of special tools 2 285 058 in arrow direction up to the screw-in depth (2).
TECHNICAL DATA SPECIFICATION
| Screw-in depth of thread cutter | ||
| Screw-in depth | 18 mm | |
- Make sure that the thread cutter is (1) not pressed up against the timing chain (3).
NOTE:
TECHNICAL INFORMATION
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
Handle the timing chain carefully to protect the timing chain and timing chain drive from damage.
- Make sure that the screw-in depth (2) of the screw tap (1) is not exceeded.
The thread cutter (1) must not come into contact with the timing chain (3).
- Note the installation position of the magnet wheel (1).
- Position the magnet wheel (1) on the crankshaft.
- Replace screws (1) to (8).
Parts: Screws
CAUTION: Heavy component.
Heavy components can lead to injury or damage.- Remove and install heavy components with the aid of another person/other persons.
- Position the flywheel (A).
- Screw in flywheel bolt (1) to (8) by hand.
- Set flywheel (B) with the special tool 0 494 034 (11 9 261) and screw tight with the special tool 0 494 130 (11 9 264) .
- Tighten the flywheel bolts in the sequence (1) to (8) (note the angle of rotation in the next step).
TIGHTEN TORQUES SPECIFICATION
| Flywheel to crankshaft | ||
| M12x1.5 Replace screws. |
Tightening torque | 45 Nm |
| Angle of rotation | 45° | |
- Apply all flywheel bolts (1) with an angle of rotation of 45° by using the special tool 0 490 504 (00 9 120) .
NOTE:
Mark all the flywheel bolts (1) with a vertical line.
- Remove special tool 0 493 938 (11 9 260) .
Follow-up work
- Install AUTOMATIC TRANSMISSION (GA8HP75HZ).
- Fasten the (partially removed) PROP SHAFT .
- Install transmission CROSS MEMBER. .
- Install the HEAT SHIELDS .
- Install EXHAUST SYSTEM .
- Install the tunnel connecting SUPPORTS .
- Install left and right tank COVER .
- Connect the system battery negative BATTERY CABLE .
- Install trunk battery COVER .
- Connect the (12 v battery) negative BATTERY CABLE .
- Activate HIGH-VOLTAGE SYSTEM .
- Install flap in right luggage compartment TRIM PANEL .
- Check/top up the automatic transmission OIL LEVEL .
- If installed: install the side transmission UNDERBODY PLANKING .
- Install rear UNDERBODY PROTECTION .
- Install the center UNDERBODY PROTECTION .
- Install ACOUSTIC COVER .