Install the piston rings
NOTE:
RISK OF DAMAGE
Very wide spreading of the piston rings during installation/removal .
Damage to the piston rings .
Very wide spreading of the piston rings during installation/removal .
Damage to the piston rings .
- Spread the piston rings only until the piston ring can just be slid over the piston.
- Use piston ring pliers to install and remove the piston rings.
NOTE:
TECHNICAL INFORMATION
Clean the used pistons carefully . Do not use a metal-cutting tool to avoid damaging the pistons.
Clean the used pistons carefully . Do not use a metal-cutting tool to avoid damaging the pistons.
NOTE:
TECHNICAL INFORMATION
Wear safety goggles.
Wear safety goggles.
NOTE:
The description is provided only at one component. The procedure is the same for all other components.
- Determining the correct set of the piston ring (1)
(see applicable BMW parts catalogue):
Engine Set of piston rings Pistons B38M1 ECE 8 693 017 8 678 931 B38M1 ECE 8 693 017 9 494 399 B48M1 ECE 8 693 017 8 678 931 B48M1 ECE 8 693 017 9 494 399 B38M1 CN 8 693 017 8 678 931 B38M1 CN 9 847 276 8 681 079 B48M1 CN 8 693 017 8 678 931 B48M1 CN 9 847 276 8 681 079 B48O1 ECE+CN 8 693 017 8 678 934 B48T1 ECE+CN 9 846 014 9 488 343 B58M1 9 847 276 8 681 079 B58O1 9 693 017 8 678 934 - Keep the standard piston ring pliers (1)
ready.
- Correctly prepare the piston rings:
Upper piston ring (1) : Plain rectangular compression ring (engraving must point upwards)
Center piston ring (2) : Taper faced piston ring (engraving must point upwards)
Oil scraper ring (3) : consists of 2 piston rings ((O1) , (O3) ) with a spring (O2) in the center.
- Make sure that the assembly mark TOPPING (1) points to the top to the combustion chamber.
- If there is no assembly mark TOPPING (1)
, then the piston ring with the writing must point to the top to the combustion chamber.
- Attach the oil scraper rings (1)
and springs (2)
manually (see following steps).
- Slide the spring (1)
on to the piston (2)
and install it.
- Slide the two oil scraper rings (1)
on to the piston (2)
and install them.
- Position the center piston ring (1)
in the marked area
at the piston ring pliers (2)
.
- Clamp the piston ring pliers (1)
in arrow direction and feed in the center piston ring (2)
in the piston (3)
and install it.
- Release the piston ring pliers (1) at the center piston ring (2) .
- Feed out the piston ring pliers (1)
at the center piston ring (2)
and remove it.
- Position the upper piston ring (1)
in the marked area
at the piston ring pliers (2)
.
- Clamp the piston ring pliers (1)
in arrow direction and feed in the upper piston ring (2)
in the piston (3)
and install it.
- Release the piston ring pliers (1) at the upper piston ring (2) .
- Feed out the piston ring pliers (1) at the upper piston ring (2) and remove it.
Follow-up work
- Refer to INSTALLING ALL THE PISTONS WITH THE CONNECTING ROD .
- Refer to INSTALLING THE OIL DEFLECTOR .
- Refer to INSTALLING THE OIL VACUUM PUMP .
- Refer to REFITTING OIL PAN .
- Refer to INSTALLING BEARING BRACKET .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING THE FLYWHEEL .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE OIL SUMP .
- Refer to BLOCKING THE CRANKSHAFT IN THE TDC FIRING POSITION OF CYLINDER 1 .
- Refer to SEALING THE OIL DUCT .
- Refer to CLEANING SEALING SURFACES .
- Refer to REPLACING CYLINDER HEAD GASKET .
- Refer to INSTALLING THE CYLINDER HEAD .
- Refer to ADJUSTING THE CAMSHAFTS WITH THE SPECIAL TOOL .
- Refer to INSTALLING EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to INSTALLING THE INTAKE ADJUSTER .
- Refer to INSTALLING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to PRE-TENSIONING THE TIMING CHAIN WITH THE SPECIAL TOOL .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE EXHAUST CAMSHAFT ADJUSTER .
- Refer to TIGHTENING THE VANOS CENTRAL VALVE OF THE INTAKE ADJUSTER .
- Refer to DISASSEMBLING ALL SPECIAL TOOLS .
- Refer to INSTALLING CHAIN TENSIONER .
- Refer to CHECKING THE TIMINGS OF THE CAMSHAFT .
- Refer to INSTALLING THE OIL RETURN LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE COOLANT RETURNING LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING THE COOLANT FEED LINE FOR THE EXHAUST TURBOCHARGER .
- Refer to INSTALLING CYLINDER HEAD COVER .
- Refer to INSTALLING BOTH ACTUATORS .
- Refer to PREPARING THE INJECTORS FOR INSTALLATION .
- Refer to INSTALLING THE RAIL WITH INJECTORS .
- Refer to INSTALLING HIGH PRESSURE PUMP .
- Refer to INSTALLING THE HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING ALL SPARK PLUGS .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT VALVE .
- Refer to REMOVING THE OIL FILLER CAP .
- Refer to TOPPING UP THE MOTOR OIL .
- Refer to INSTALLING THE OIL FILLER CAP .
- Refer to REMOVING THE ENGINE FROM ASSEMBLY JIG .
- Refer to INSTALLING ENGINE .