Install exhaust system
CAUTION:
Component with heavy weight.
Injury hazard!
Injury hazard!
- Note component's center of gravity.
- Support component using a jack.
- Secure component against falling off the jack.
CAUTION:
Heavy component.
Heavy components can lead to injury or damage.
Heavy components can lead to injury or damage.
- Remove and install heavy components with the aid of another person/other persons.
CAUTION:
Grinding dust from grinding of components
Hazardous to health!
Hazardous to health!
- Directly draw off the grinding dust.
- Ensure adequate ventilation.
- Conduct all work in appropriate personal protective equipment only.
NOTE:
TECHNICAL INFORMATION
Check the exhaust system for tightness after installation.
Check the exhaust system for tightness after installation.
NOTE:
TECHNICAL INFORMATION
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
Mount the exhaust system in a de-energized state, following the tightening sequence from the rear silencer towards the exhaust manifold.
CAUTION:
Shavings resulting from sawing or grinding components.
Injury hazard!
Injury hazard!
- Conduct all work in appropriate personal protective equipment only.
- Wear safety goggles and hand ' protection.
- Version A:
Open the weld seam (1) with a conventional tool.
- Remove the current clamp (2)
.NOTE: Schematic diagram is for example purposes. Some parts may differ in certain details.
- Check all rubber mounts (1)
of the exhaust system for damage and replace, if necessary.
- Guide in and install the exhaust system with three people.
- Replace nuts (2)
.
Parts: Nuts
- Tighten nuts (2)
.TIGHTENING TORQUE SPECIFICATIONS
Rear silencer to bumper bracket/body Nut M8
Replace nut.Tightening torque 19 Nm - Connect the connector (1)
on the left and right.
The connectors (1) must engage audibly.
- Position the exhaust bracket.
- If fitted:
Position the ground strap (2) .
Tighten down screw (1) .
TIGHTENING TORQUE SPECIFICATIONSExhaust system to rear axle carrier M8x25
Replace screw.Tightening torque 28 Nm - Tighten down screw (3)
.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to rear axle carrier M8x25
Replace screw.Tightening torque 28 Nm - Position the holder of the exhaust system (2) .
- Tighten down screw (1)
.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to rear axle carrier M8x25
Replace screw.Tightening torque 28 Nm - Version A:
If necessary, replace clamp (1) .
Parts: Circlip
- Connect exhaust system to catalytic converters.
- Tighten the clamp (1)
on the left.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system/front silencer to catalytic converter cl.
If necessary, replace clamp.Tightening torque 55 Nm - Version A:
If necessary, replace clamp (1) .
Parts: Circlip
- Tighten the clamp (1)
on the right.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system/front silencer to catalytic converter cl.
If necessary, replace clamp.Tightening torque 55 Nm - Version B:
Replace the seals (1) .
Parts: Seals
- Version B:
Replace nuts (1) .
Parts: Nuts
- Tighten nuts (1)
.TIGHTENING TORQUE SPECIFICATIONS
Exhaust system to catalytic converter Nut M8 Tightening torque 10 Nm Tightening torque 28 Nm - Version B:
Replace nuts (1) .
Parts: Nuts
- Version B:
Tighten nuts (1) .
- Version B:
Tighten the union nuts (1) .
TIGHTENING TORQUE SPECIFICATIONSPressure line to exhaust system Coupling nut Tightening torque 20 Nm - Version B:
Tighten the union nuts (1) .
TIGHTENING TORQUE SPECIFICATIONSPressure line to exhaust system Coupling nut Tightening torque 20 Nm NOTE: Description is for left component only. Procedure on the right side is identical. - Install the trim for exhaust tailpipe (2) .
- Tighten down screws (1)
.TIGHTENING TORQUE SPECIFICATIONS
Exhaust cover on guide Hexagon screw Tightening torque 2.7 Nm NOTE: TECHNICAL INFORMATION
Detents, guides and mounting elements must not be damaged or missing. - Position trim (1)
and clip it into bumper cover (2)
.NOTE: TECHNICAL INFORMATION
Detents, guides and mounting elements must not be damaged or missing. - Position trim (1)
and clip it into the bumper cover.
Follow-up work