Attaching the engine on the workshop crane
Preliminary work
- Refer to REMOVING THE COMPLETE FRONT AXLE WITH THE ENGINE AND TRANSMISSION .
- Refer to REMOVING THE FRONT OUTPUT SHAFTS (ON THE MOBILE LIFTING TABLE) .
- Refer to REMOVING COOLANT HOSE .
- Refer to REMOVING THE RIGHT THROTTLE BODY .
- Refer to PARTIALLY LOOSENING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to PARTIALLY LOOSENING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to REMOVING THE ENGINE VENTILATION LINE FROM THE INTAKE SYSTEM .
- Refer to REMOVING THE TANK VENT LINE .
- Refer to REMOVING THE INTAKE PLENUM .
- Refer to REMOVING THE INTERMEDIATE FLANGE OF THE INTAKE PLENUM .
- Refer to REMOVING COOLANT PIPES .
- Refer to REMOVING TOP RIGHT CLEAN AIR PIPE .
- Refer to REMOVING RIGHT CHARGE AIR PIPE .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE DRIVE BELT FOR ALTERNATOR .
- Refer to REMOVING THE BELT PULLEY .
- Refer to REMOVING THE IDLER PULLEY .
- Refer to REMOVING THE BELT TENSIONER OF THE ALTERNATOR .
- Refer to REMOVING THE ALTERNATOR .
- Refer to REMOVING RIGHT CLEAN AIR PIPE .
- Refer to REMOVING AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING ALTERNATOR 2 .
- Refer to REMOVING LEFT CLEAN AIR PIPE .
- Refer to REMOVING THE CATALYTIC CONVERTER FOR CYLINDERS 1 TO 6 .
- Refer to REMOVING THE CATALYTIC CONVERTER FOR CYLINDERS 7 TO 12 .
- Refer to REMOVING WIRING HARNESS SECTION FOR THE IGNITION CONTROL OF CYLINDERS 1 TO 6 .
- Refer to REMOVING THE WIRING HARNESS SECTION FOR THE SENSOR SYSTEM OF CYLINDERS 1 TO 6 .
- Refer to REMOVING WIRING HARNESS SECTION FOR THE IGNITION CONTROL OF CYLINDERS 7 TO 12 .
- Refer to REMOVING THE WIRING HARNESS SECTION FOR THE SENSOR SYSTEM OF CYLINDERS 7 TO 12 .
- Refer to REMOVING THE LEFT-HAND VENTILATION LINE .
- Refer to REMOVING THE RIGHT-HAND VENTILATION LINE .
- Refer to REMOVING IGNITION COILS .
- Refer to REMOVING LEFT HIGH PRESSURE LINE BETWEEN HIGH PRESSURE PUMP AND RAIL .
- Refer to REMOVING THE RIGHT HIGH-PRESSURE LINE BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to REMOVING ALL HIGH PRESSURE LINES BETWEEN RAIL AND INJECTORS .
- Refer to REMOVING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to REMOVING RIGHT RAIL .
- Refer to REMOVING LEFT HIGH PRESSURE PUMP .
- Refer to REMOVING RIGHT HIGH-PRESSURE PUMP .
- Refer to REMOVING INJECTORS .
- Refer to RELEASING THE COOLANT LINE FOR THE TURBOCHARGER ON THE LEFT .
- Refer to REMOVING LEFT TURBOCHARGER FOR CYLINDERS 7 TO 12 .
- Refer to RELEASING COOLANT FEED LINE FOR THE RIGHT TURBOCHARGER .
- Refer to REMOVING RIGHT TURBOCHARGER FOR CYLINDERS 1 TO 6 .
- Refer to REMOVING THE HEAT SHIELD FROM THE STARTER MOTOR .
- Refer to REMOVING STARTER MOTOR .
- Refer to REMOVING AUTOMATIC TRANSMISSION (ON MOBILE LIFTING TABLE) .
- Refer to REMOVING FLYWHEEL .
- Refer to REMOVING FRONT AXLE DIFFERENTIAL .
- Refer to DISCONNECTING THE ENGINE MOUNTING BRACKETS FROM THE LEFT AND RIGHT ENGINE MOUNTS .
CAUTION:
Components connected to the engine joint or cross member.
Injury hazard!
Injury hazard!
- Check lifting eyes and engine mounting brackets for damage, e.g. cracks.
- Attach the component to correctly mounted engine joints or cross members only.
- Only lift the component, do not shift it forwards, backwards or in transverse direction.
- Stage the workshop crane 2 220 718
.
- Stage the lifting gear 0 490 567 (11 0 020)
.NOTE: TECHNICAL INFORMATION
The workshop crane, lifting gear and the mounting brackets on the engine must all be connected to each other so that the engine hangs straight upon lifting. - Connect both hooks of the special tool 0 490 567 (11 0 020)
to the front and rear of the engine (1) with the mounting brackets.
- Attach the workshop crane 2 220 718 (2) with the special tool 0 490 567 (11 0 020) .
- Lift the engine (1) and feed out and remove from the front axle.