Install engine
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: 00... RAISING THE VEHICLE WITH A VEHICLE LIFT .
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly
.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure there is a specific weight compensation on the car.
CAUTION:
Heavy component
.
Heavy components can lead to injury or damage .
Heavy components can lead to injury or damage .
- Remove and install heavy components with the aid of another person/other persons.
- Insert and install the engine with the special tool 2 220 718 (2) .
- Lower the engine with the special tool 2 220 718 (2).
- Feed out the special tool 0 490 567 (11 0020) at the special tool 2 220 718 (2).
- Guide out special tool 0 490 567 (11 0 020) on engine mounting bracket (1).
- Guide out special tool 0 490 567 (11 0 020) on special tool 2 459 012.
- Tighten screw (1) of the right engine mount from the top using a standard tool.TIGHTENING TORQUE SPECIFICATION
Engine mount to engine support bracket M12 tightening torque 100 Nm - Prepare all special tools and commercially available tools.
Number Description 1 Standard torque wrench 2 Extension 11 9 150 3 External Torx E14 - Assemble all special tools and commercially available tools as shown.
- Tighten the screw (1) of the left engine mount from the bottom.TIGHTENING TORQUE SPECIFICATION
Engine mount to engine support bracket M12 tightening torque 100 Nm - Feed in and install transmission oil lines (2).
- Tighten down screws (1).TIGHTENING TORQUE SPECIFICATION
Holder for transmission oil line Screw Tightening torque 4 Nm - Guide in and position manifold support (2).
- Hand-tighten the bolts (1).
- Tighten down screw (1).TIGHTENING TORQUE SPECIFICATION
Intake plenum to support M6X25 Tightening torque 8 Nm - Tighten screws (1) at the manifold brackets (2).TIGHTENING TORQUE SPECIFICATION
Manifold bracket to crankcase M6x16 tightening torque 8 Nm - Insert and position the positive battery cable (3).
- Insert and position the positive battery cable (2).
- Tighten nuts (1).TIGHTENING TORQUE SPECIFICATION
Positive battery cable Positive pole screw tightening torque 15 Nm - Feed in the cover (2) in a downwards direction.
- Engage the cover (2) into the detents (1),
- Connect tank vent line (4) and lock.
- Make sure that the tank vent line (4) engages audibly.
- Connect and lock fuel supply line (3).
- Make sure that the lock (2) snaps in audibly,
- Feed in and install the clamp (1).
- Connect the vacuum line (1) and lock.
- Make sure that the vacuum line (1) engages audibly.
- Connect and lock coolant line (1).
- Make sure that the coolant line (1) engages audibly,
- Feed the coolant hose (2) in arrow direction and install it,
- Fasten the clamping collar (1) with the special tool 0 495 794 (17 2 050)
.
- Guide in and position coolant hose (2).
- Lock clamp (1),
- Make sure that the clamp (1) snaps-in audibly.
- Connect and lock coolant lines (1) to (3).
- Make sure that the coolant lines (1) to (3) snap-in audibly.
- Connect and lock coolant lines (1) and (2).
- Make sure that the coolant lines (1) and (2) engage audibly.
- Insert and install the holder (2).
- Make sure that the lock (1) snaps in audibly.
- Connect and lock coolant line (1).
- Make sure that the coolant line (1) engages audibly.
- Connect and lock the coolant line (1) to the electric coolant pump (2).
- Make sure that the coolant line (1) engages audibly.
- Connect and lock coolant line (1).
- Make sure that the coolant line (1) engages audibly
- Insert and install the air conditioning compressor (3),
- Tighten down screws (2).TIGHTENING TORQUE SPECIFICATION
Air conditioning compressor in component carrier M10 Tightening torque 38 Nm - Connect connectors (1) and lock.
- Make sure the connector (1) engages audibly.
- Insert and install the holder (2).
- Tighten down screw (1).TIGHTENING TORQUE SPECIFICATION
Holder for transmission oil line on component carrier M6X16 Tightening torque 12 Nm
Follow-up work
- Refer to REPLACING THE LEFT AND RIGHT RADIAL SHAFT SEAL .
- Refer to INSTALLING THE OUTPUT SHAFT ON LEFT AND RIGHT .
- Refer to ATTACHING THE RIGHT AND LEFT OUTPUT SHAFT ONTO THE WHEEL BEARING .
- Refer to VERSION A: DRAINING AND TOPPING UP THE FRONT AXLE TRANSMISSION OIL .
- Refer to INSTALLING THE COVER OF THE STEERING ASSEMBLY ON THE LEFT AND RIGHT .
- Refer to INSTALLING AUTOMATIC TRANSMISSION (ALL-WHEEL DRIVE VEHICLE) (GA8HP51Z) .
- Refer to INSTALLING THE EXHAUST BRACKET .
- Refer to INSTALLING TRANSMISSION CROSS MEMBER .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- Refer to SECURING THE HYDRAULIC LINES TO THE TRANSMISSION .
- Refer to INSTALLING THE HEAT SHIELD .
- Refer to INSTALLING THE RETAINING PLATES .
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING CATALYTIC CONVERTER .
- Refer to INSTALLING THE COMPLETE EXHAUST SYSTEM .
- Refer to INSTALLING THE CONNECTING SUPPORTS ON THE TUNNEL .
- Refer to INSTALLING THE FRONT LEFT AND RIGHT WHEELS .
- Refer to REMOVING SPECIAL TOOL FROM THE CYLINDER HEAD .
- Refer to CONNECTING THE COOLANT LINES FOR THE LOW-TEMPERATURE COOLANT CIRCUIT .
- Refer to CONNECTING THE COOLANT LINES FOR THE HIGH-TEMPERATURE COOLANT CIRCUIT .
- Refer to INSTALLING CONTROL UNIT BRACKET .
- Refer to INSTALLING THE INTEGRATED POWER SUPPLY MODULE (PDM) .
- Refer to INSTALLING THE DME CONTROL UNIT .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE ACOUSTIC COVER FOR THE ENGINE, FRONT .
- Refer to ATTACHING THE ELECTRIC AUXILIARY COOLANT PUMP FOR THE CHARGE AIR COOLER AND/OR AIR CONDITIONING CONDENSER .
- Refer to INSTALLING LAMBDA OXYGEN SENSOR .
- Refer to INSTALLING CHARGE AIRLINE .
- Refer to INSTALLING THE CLEAN AIR PIPE WITH THE RESONATOR .
- Refer to INSTALLING FUEL DELIVERY LINE .
- Refer to INSTALLING ALL IGNITION COILS .
- Refer to FILLING THE HIGH-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Refer to FILLING THE LOW-TEMPERATURE COOLING SYSTEM WITH THE VACUUM FILLING EQUIPMENT .
- Reconnecting all battery ground leads. Refer to DISCONNECTING AND CONNECTING BATTERY GROUND LEAD .
- Refer to VENTING THE HIGH-TEMPERATURE COOLANT SYSTEM .
- Refer to VENTING THE LOW-TEMPERATURE COOLING SYSTEM .
- Refer to CHECKING ENGINE OIL LEVEL .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to CHECKING THE HIGH-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to CHECKING LOW-TEMPERATURE COOLING SYSTEM FOR WATERTIGHTNESS .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING UNDERBODY PROTECTION AT REAR .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE CENTER UNDERBODY PROTECTION .
- Refer to INSTALLING CENTER FIREWALL LOWERING PART .
- Refer to INSTALLING ACOUSTIC COVER AT REAR .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE REAR HOOD SEAL .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to TAKING HOOD OUT OF THE SERVICE POSITION .