Remove timing case cover, bottom
Precondition
- Remove and install front axle complete with engine and transmission.
Engine oil has been drained
WARNING:
Hot fluids.
Risk of scalding!
Risk of scalding!
- Conduct all work in the vehicle wearing appropriate personal protective equipment only.
WARNING:
Car may slip off the vehicle hoist where components are supported.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Secure the vehicle hoist against lowering and lifting.
- Make sure that the vehicle does not lift off the mounting plates on the vehicle lift.
WARNING:
Vehicle may slip off the vehicle hoist if the vehicle hoist is handled incorrectly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Observe safety instructions on raising the vehicle using a vehicle hoist.
- For additional information see: RAISING THE VEHICLE WITH A VEHICLE LIFT .
WARNING:
Car may slip off the vehicle hoist if the weight is distributed unevenly.
Danger! Immobilization period-threatening injuries!
Danger! Immobilization period-threatening injuries!
- Ensure specific weight compensation on the vehicle.
NOTE:
TECHNICAL INFORMATION
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Collect and dispose of emerging fluids. Observe country-specific waste disposal regulations.
Preliminary work
- Refer to REMOVING THE ENGINE FROM THE LIFTING TABLE .
- Refer to MOUNTING THE ENGINE TO THE ENGINE SUPPORT BRACKET .
- Refer to REMOVING THE CLEAN AIR PIPE OF CYLINDER BANK 2 .
- Refer to REMOVING THE LEFT AND RIGHT CHARGE AIR COOLER (ENGINE REMOVED) .
- Refer to RELEASING THE UPPER HEAT SHIELD .
- Refer to REMOVING DRIVE BELT .
- Refer to REMOVING THE BELT PULLEY ON THE TORSIONAL VIBRATION DAMPER .
- Refer to REMOVING THE VIBRATION DAMPER .
- Refer to REMOVING FLYWHEEL .
- Refer to REMOVING THE COOLANT PUMP .
- Refer to REMOVING THE BELT TENSIONER .
- Refer to REMOVING THE ALTERNATOR .
- Refer to PREPARING SPECIAL TOOL (8.5 MM DIAMETER) .
- Refer to REMOVING THE HOLDER WITH THE VEHICLE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 1 .
- Refer to REMOVING THE HOLDER WITH THE VEHICLE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 2 .
- Refer to REMOVING UPPER CATALYTIC CONVERTER NEAR ENGINE FROM CYLINDER BANK 1 .
- Refer to REMOVING THE CATALYTIC CONVERTER NEAR THE ENGINE AT TOP OF CYLINDER BANK 2 .
- Refer to REMOVING LEFT MOUNT .
- Refer to REMOVING RIGHT MOUNT .
- Refer to REMOVING THE LEFT AND RIGHT EXHAUST TURBOCHARGER .
- Refer to REMOVING HEAT SHIELD OF THE CYLINDER HEAD COVER FOR CYLINDERS 1 TO 4 .
- Refer to REMOVING HEAT SHIELD OF CYLINDER HEAD COVER OF CYLINDERS 5 TO 8 .
- Refer to REMOVING BOTH EXHAUST MANIFOLDS .
- Refer to REMOVING FRONT HEAT SHIELD .
- Refer to REMOVING HEAT SHIELD AT BOTTOM .
- Refer to REMOVING FUEL DELIVERY LINE .
- Refer to REMOVING IGNITION COIL OF CYLINDER BANK 1 .
- Refer to REMOVING HIGH PRESSURE RAIL AT CYLINDER BANK 1 .
- Refer to DISCONNECTING THE PLUG CONNECTIONS OF THE INJECTORS OF CYLINDER BANK 1 .
- Refer to REMOVING INJECTORS .
- Refer to REMOVING CONDUIT FROM BANK 1 .
- Refer to REMOVING IGNITION COIL OF CYLINDER BANK 2 .
- Refer to REMOVING THE RIGHT HIGH PRESSURE PUMP .
- Refer to REMOVING RAIL FROM BANK 2 .
- Refer to DISCONNECTING PLUG CONNECTIONS OF THE INJECTORS OF CYLINDER BANK 2 .
- Refer to REMOVING INJECTORS .
- Refer to REMOVING THE HOLDER WITH THE VEHICLE WIRING HARNESS FOR THE SENSOR SYSTEM OF CYLINDER BANK 1 .
- Refer to REMOVING PRIMARY OXYGEN SENSOR FOR CYLINDERS 1 TO 4 .
- Refer to REMOVING LAMBDA OXYGEN SENSOR FOR THE CYLINDERS 5 TO 8 .
- Refer to REMOVING LEFT HIGH PRESSURE PUMP .
- Refer to REMOVING THE OXYGEN SENSOR MONITOR OF CYLINDER BANK 2 .
- Refer to REMOVING CONDUIT FROM BANK 1 .
- Refer to REMOVING THE TANK VENTILATION LINE OF CYLINDER BANK 1 PARTIALLY .
- Refer to REMOVING ENGINE VENTILATION LINE OF CYLINDER BANK 2 .
- Refer to REMOVING THE WIRING HARNESS FROM THE CYLINDER BANK 2 .
- Refer to REMOVING RIGHT CYLINDER HEAD COVER .
- Refer to REMOVING LEFT CYLINDER HEAD COVER .
- Refer to CHECKING THE VANOS ADJUSTER OF CYLINDER BANK 1 .
- Refer to RELAXING CHAIN TENSIONER ON BANK 1 FOR CHECKING OR SETTING TIMING .
- Refer to REMOVING HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 1 .
- Refer to PRELOADING THE TIMING CHAIN OF CYLINDER BANK 1 .
- Refer to FIXING THE ENGINE IN THE INSTALLATION POSITION ON CYLINDER 1 .
- Refer to INSTALLING THE SPECIAL TOOL TO SECURING THE CAMSHAFTS OF CYLINDER BANK 1 .
- Refer to REMOVING BOTH RIGHT VANOS ADJUSTERS .
- Refer to REMOVING SPECIAL TOOL FOR FIXING CAMSHAFTS ON BANK 1 .
- Refer to REMOVING THE TIMING CASE COVER FROM THE CYLINDER HEAD OF CYLINDER BANK 2 .
- Refer to MOVING THE CRANKSHAFT INTO THE INSTALLATION POSITION OF CYLINDER BANK 1 .
- Refer to CHECKING THE VANOS ADJUSTER OF CYLINDER BANK 2 .
- Refer to RELAXING CHAIN TENSIONER ON BANK 2 FOR CHECKING OR SETTING TIMING .
- Refer to REMOVING HYDRAULIC CHAIN TENSIONER OF CYLINDER BANK 2 .
- Refer to PRELOADING THE TIMING CHAIN OF CYLINDER BANK 2 .
- Refer to FIXING THE ENGINE IN THE INSTALLATION POSITION ON CYLINDER 1 .
- Refer to INSTALLING THE SPECIAL TOOL TO SECURING THE CAMSHAFTS OF CYLINDER BANK 2 .
- Refer to REMOVING BOTH LEFT VANOS ADJUSTERS .
- Refer to REMOVING RIGHT CYLINDER HEAD .
- Refer to REMOVING LEFT CYLINDER HEAD .
- Refer to REMOVING LOWER OIL PAN SECTION .
- Refer to REMOVING OIL PUMP .
- Refer to RELEASING AIR CONDITIONING COMPRESSOR .
- Refer to REMOVING THE RIGHT ENGINE MOUNT HOLDER .
- Refer to REMOVING FRONT AXLE DIFFERENTIAL .
- Refer to REMOVING THE LEFT ENGINE SUPPORT BRACKET .
- Refer to REMOVING UPPER OIL SUMP SECTION (ENGINE REMOVED) .
- Unlock and disconnect the plug connection (1) on the coolant temperature sensor (2) .
Unscrew the screw connection 1 on the timing case cover in front
- Loosen screws in the order (10) to (12) .
- Remove the carrier plate (1) .
Release the screw connection 2 on the front timing case cover
- Loosen screws in the order (9) to (3) .
Release the screw connection 3 on the timing case cover in front
- Loosen screws in the order (1) to (2) .
- Remove timing case cover.