Installing the flywheel
NOTE:
TECHNICAL INFORMATION
Clean all threaded belt connections with micro-encapsulated outer and internal threads.
Shavings or other debris must not remain in the components.
If a microencapsulated screw is reused, it must be coated with the following screw locking agent: Loctite 243, medium strength .
The screw connection must be completed within 10 minutes as hardening begins after this period.
Clean all threaded belt connections with micro-encapsulated outer and internal threads.
Shavings or other debris must not remain in the components.
If a microencapsulated screw is reused, it must be coated with the following screw locking agent: Loctite 243, medium strength .
The screw connection must be completed within 10 minutes as hardening begins after this period.
- Make sure the centering hole (1) is on the centering pin (2) of the crankshaft.
- Position flywheel.
- Block the flywheel with special tools 0 494 129 (11 9 263)
(1) and 0 493 938 (11 9 260)
(2) and a
transmission bolt M10x55 (3)
.
- Replace screws (1)
to (9)
.
Parts: Screws
- Tighten the screws (1) to (9) .
TIGHTENING TORQUE SPECIFICATIONS
| Flywheel | ||
|---|---|---|
| Screw M12x1.5x28 Replace screws. |
Joining torque Angle of rotation |
45 Nm 45° |
- Release and remove the transmission bolt (3) .
- Remove special tools 0 494 129 (11 9 263) (1) and 0 493 938 (11 9 260) (2).
Follow-up work
- Refer to INSTALLING AUTOMATIC TRANSMISSION (ALL-WHEEL DRIVE VEHICLE) (GA8HP75Z) .
- Refer to INSTALLING FRONT PROPELLER SHAFT AT THE FRONT AXLE TRANSMISSION .
- Refer to FASTENING THE PROP SHAFT (PARTIALLY REMOVED) .
- Refer to INSTALLING THE HEAT SHIELDS .
- Refer to INSTALLING THE CATALYTIC CONVERTER NEAR ENGINE, BOTTOM AT BANK 2 .
- Refer to INSTALLING THE CATALYTIC CONVERTER NEAR ENGINE, BOTTOM AT BANK 1 .
- Refer to INSTALLING HEAT SHIELD, TOP .
- Installing conduit on bank 2.
- Clip the wiring harness (2) into the clamps (1).
- Installing cable duct at cylinder bank 1.
- Position the conduit (2).
- Tighten the screws (1).
TIGHTENING TORQUESCable duct M6x16 screw Tightening torque 10Nm - Refer to INSTALLING THE OXYGEN SENSOR MONITOR OF CYLINDER BANK 1 .
- Refer to CHECKING THE POSITION OF THE HEAT SHIELD .
- Refer to INSTALLING THE EXPANSION TANK FOR THE CHARGE AIR COOLER .
- Refer to INSTALLING COOLANT EXPANSION TANK .
- Refer to INSTALLING HOLDER OF THE DME CONTROL UNIT FOR CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE LAMBDA OXYGEN SENSOR FOR THE CYLINDERS 5 TO 8 .
- Refer to INSTALLING THE OXYGEN SENSOR MONITOR OF CYLINDER BANK 2 .
- Refer to INSTALLING THE LAMBDA OXYGEN SENSOR FOR THE CYLINDERS 1 TO 4 .
- Refer to INSTALLING ACOUSTIC COVER .
- Refer to INSTALLING THE COVER PANEL OF THE SLAVE DME CONTROL UNIT .
- Refer to INSTALLING THE COVER PANEL OF THE MASTER DME CONTROL UNIT .
- Refer to INSTALLING THE CENTER COWL UPPER PART .
- Refer to INSTALLING TENSION STRUT ON SHOCK TOWER .
- Refer to INSTALLING WINDSHIELD PANEL COVER .
- Refer to INSTALLING LEFT AND RIGHT WIPER ARM .
- Refer to INSTALLING THE REAR RIGHT ENGINE COMPARTMENT COVER .
- Refer to INSTALLING THE COVER OF THE ENGINE COMPARTMENT ON THE REAR LEFT .
- Refer to INSTALLING EXHAUST SYSTEM .
- Refer to INSTALLING THE REAR TUNNEL CONNECTING SUPPORT .
- Refer to INSTALLING THE REINFORCEMENT STRUT .
- Refer to INSTALLING UNDERSHIELD ON THE FUEL TANK ON THE RIGHT .
- Refer to INSTALLING THE UNDERSHIELD ON THE LEFT FUEL TANK .
- Refer to DISCONNECTING ALL BATTERY GROUND LEADS .
- Refer to CHECKING/TOPPING UP THE OIL LEVEL IN THE AUTOMATIC TRANSMISSION .
- Refer to INSTALLING THE STIFFENING PLATE .
- Refer to INSTALLING FRONT UNDERBODY PROTECTION .
- Refer to INSTALLING THE REAR DIFFUSER .