24 00 023 Removing and installing automatic transmission (GA8HP70Z) (N63)
Special tools required:
If there are signs of corrosion, the rust must be removed and the threads must be cleaned before removal .
Replace rusted, damaged screws.
Failure to comply with this instruction will result in serious damage to the engine block and transmission.
Use only the approved transmission oil. See AUTOMATIC TRANSMISSION -- OPERATING FLUIDS or DUAL-CLUTCH TRANSMISSION -- OPERATING FLUIDS .
Failure to comply with this requirement will result in serious damage to the automatic transmission!
Necessary preliminary tasks:
- Disconnect battery . See 12 00... NOTES FOR DISCONNECTING AND CONNECTING BATTERY or 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD .
- Secure ENGINE IN INSTALLATION POSITION .
- Remove fan cowl. See 17 11 035 REMOVING AND INSTALLING/RENEWING FAN COWL WITH ELECTRIC FAN (N63) .
- Remove BOTH INTAKE SILENCER HOUSINGS .
- Remove EXHAUST SYSTEM .
- Remove UNDERBODY PROTECTION at front and rear.
- Remove REINFORCEMENT PLATE .
- Remove FRONT PROPELLER SHAFT .
- Remove PROPELLER SHAFT .
Vehicles with Adaptive Drive:
Release screws (1).
Secure line (2) under cross-brace (3).
Remove cover (4).
Release screw (1) and remove crankshaft sensor.
Disengage cable from holder (2).
- Unlock connector (1) by turning and disconnect
- Release cable from brackets
- Insert special tool 24 2 390 in sealing cup.
These tasks are described in NOTES ON MECHATRONICS
(Important: Observe important note)
Release screw (1).
Disconnect hydraulic lines (2) to transmission oil cooler.
Installation note:
Replace sealing rings.
Release screws (1).
Tightening torque: 24 00 1AZ .
Crank engine at vibration damper until screw (1) is visible in recess.
Release all 6 screws (1) on torque converter.
Tightening torque: 24 40 1AZ .
Press special tool 24 1 380 together and insert into recess in transmission housing.
Release screws.
Tightening torque: 22 32 4AZ .
Release screw (1).
Tightening torque: 22 32 5AZ .
Remove cross member.
Disconnect connector (1) from transfer box control unit (3) (longitudinal torque module).
Release screw (1).
Remove earth strap (2).
Lower engine with transmission.
Secure engine and transmission in lowered position with engine bridge.
Then support transmission.
Supporting transmission:
Support transmission with special tools 23 4 050 , 00 2 030 .
Secure transmission to mounting with tensioning strap (1).
Tasks are described in GEARBOX HOLDER .
After completion of work, check transmission fluid level.
Release screws.
Tightening torque: 24 00 1AZ .
Unflange transmission.
Installation note:
Bore hole (1) of driving plate must be accessible from recess on engine oil sump.
Check that fitting sleeves (2) are correctly fitted.
Replace damaged fitting sleeves.
Installation note:
Rotate torque converter until bore hole in torque converter is flush with bore hole in drive plate.
Flange-mount transmission to engine.