11 12 100 Removing and installing the cylinder head (M57T2-SCR)
Special tools required:
Necessary preliminary tasks:
- DRAIN COOLANT
- Remove DRIVE BELT FOR ALTERNATOR
- Remove LOW-PRESSURE TURBOCHARGER
- Remove CAMSHAFTS
Do not wash off bolt coating.
There must be no oil or coolant in the blind holes (risk of cracking) .
Protect alternator against engine oil and coolant. (Risk of damage) .
Cover alternator with suitable auxiliary materials.
Assemble charge air hoses without grease and dry.
Only for vehicles with a production date between 27/01/2012 and 05/10/2012:
If during disassembly an injector shim (2) was removed in addition to a copper gasket (1), it is imperative that it is reinstalled.
Several cylinder heads were installed with an additional injector shim underneath the injector.
If the injector shim is not installed or two injector shims are installed, a malfunction of the engine may occur (e.g. irregular engine running, exhaust fumes).
Before installing the injector it is imperative that the depth of the injector shaft is measured using a depth gauge.
The depth of the injector shaft is 126.25 mm.
Ensure that an injector shim is installed if one is needed.
If the injector shim is not installed or two injector shims are installed, a malfunction of the engine may occur (e.g. irregular engine running, exhaust fumes).
Remove all rocker arms (1) and set down in order.
Remove all valve clearance compensating elements (2) and set down in order.
Release screws (1).
Unfasten cylinder head bolts from outside to inside in following sequence 14... 1.
Installation note:
Fit new cylinder head bolts.
If necessary, remove glow elements with special tool 11 6 050 .
Tightening torque: 12 23 2AZ .
Remove cylinder head.
Remove cylinder head gasket (1).
Installation note:
Observe number of holes (2) of cylinder head gasket.
Remove all traces of oil and coolant from all blind hole threaded holes (3) in crankcase.
Clean sealing surface (4).
Remove gasket remnants with hardwood scraper.
If the piston protrusion is changed (e.g. replacing piston) the CYLINDER HEAD GASKET THICKNESS must be recalculated.
It is not necessary to apply a permanently elastic sealant.
Check fitting bush (1) for damage and replace if necessary.
Transitions (2) must be absolutely free of grease.
Fit new cylinder head gasket.
Carefully fit cylinder head.
Fit new cylinder head bolts.
Tighten down the cylinder head bolts in order 1... 14.
Tightening torque: 11 12 1AZ .
Use special tool 00 9 120 for torsion angle adjustment.
Tighten down screws (1).
Tightening torque: 11 00 4AZ .
Installation note:
Worn rocker arms may only be reused on the same grooves of the camshaft.
Oil camshaft bearing positions and bearing caps.
Install all rocker arms and compensating elements.
Assemble engine.