64 52 523 Removing and installing/replacing A/C system compressor (N63)
Special tools required:
Refrigerant circuit is under high pressure!
Avoid contact with refrigerant and refrigerant oil.
Read and comply with safety regulations:
- Handling R 134a refrigerant . See 64 50... SAFETY INFORMATIONS FOR HANDLING TETRAFLUORETHANE REFRIGERANT R134A or 64 50... INSTRUCTIONS FOR HANDLING R 134A REFRIGERANT .
- HANDLING REFRIGERANT OIL
Restart engine only when air conditioning system has been correctly filled.
READ AND COMPLY WITH NOTES ON REPLACING COMPRESSOR .
Follow INSTRUCTIONS for opening and replacing parts in refrigerant circuit.
If air conditioning system is opened for more than 24 hours:
REPLACE DESICCANT INSERT FOR A/C SYSTEM .
Necessary preliminary tasks:
- DRAWING OFF, EVACUATING AND FILLING THE A/C SYSTEM are not included in the time value given for this work operation
- Remove A/C COMPRESSOR DRIVE BELT
- Remove TANK VENTING VALVE
- Remove RIGHT FRONT WHEEL
- Remove front underbody protection
- Remove steering gear cover . See 51 71... REMOVING AND INSTALLING/REPLACING TOP RIGHT STEERING BOX COVER or 51 71... REMOVING AND INSTALLING/REPLACING BOTTOM LEFT OR RIGHT STEERING BOX COVER .
Illustration similar.
Release screw (1).
Tightening torque: 64 53 5AZ .
Remove intake pipe (2) from exhaust tailpipe holder (3).
Release screws (1).
Tightening torque: 64 53 3AZ .
Remove refrigerant line from condenser (2).
Installation:
Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Release screw (1) on holder (2).
Take off holder (2).
Tightening torque: 17 22 03AZ .
Version with Dynamic Drive:
Release nuts (3) on holders for pressure lines (4).
Remove holders for pressure lines (4).
Tightening torque: 32 41 07AZ .
Unscrew nuts (1).
Tightening torque: 51 11 05AZ .
Pull module carrier and coolant radiator in direction of arrow to create sufficient space for subsequent compressor removal.
Before later removing compressor, protect cooling fins by covering with an aluminum sheet, for example.
Release screws (1).
Tightening torque: 64 52 03AZ .
Disconnect plug connection (2).
Release screws (1).
Tightening torque: 64 52 03AZ .
Lower compressor (5).
Release screws (3) and (4) and remove refrigerant lines.
Tightening torque: 64 52 01AZ .
Installation:
Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Carefully feed out compressor (5) toward the front.
After installation: