18 32 050 Removing and installing/renewing catalytic converter cylinder 5-8 (N63)
Only perform this repair work on an engine that has cooled down.
Necessary preliminary tasks:
- Remove UPPER HEAT SHIELD
- Remove MONITORING SENSOR, CYLINDERS 5-8
- Remove STIFFENING PLATE
Picture shows the left side, the procedure for the right side is identical.
Release nuts (1) on left and right.
Tightening torque: 18 31 1AZ .
Lower exhaust system at front.
Replace self-locking nuts.
Replace gaskets.
Release screws (1).
Tightening torque: 18 20 2AZ .
Release screws (1).
Tightening torque: 18 20 1AZ .
Lower exhaust system slightly towards the front.
Release screws (1).
Remove left cable clip (2).
Release screw (1) on catalytic converter.
Tightening torque: 18 32 4AZ .
Release clamp (2) on catalytic converter.
Replace clamp (2).
Tightening torque: 18 32 1AZ .
Installation note:
The clamp (2) must be installed with the screw toward the inside (illustration).
Otherwise, the heat shield can no longer be installed on top.
Installation note:
The ends of the V-band clamps must rest parallel to each other.
Tightening torque: 18 32 1AZ .
Installation note:
If you can see a gap between the ends of the V-band clamps, release and then repeat the screw connection.
Tightening torque: 18 32 1AZ .
Installation note:
If the ends of the V-band clamps are positioned under each other, release and then repeat the screw connection.
Tightening torque: 18 32 1AZ .
Release screw (1) from heat shields (2) and (3).
Screw (1) is located between the catalytic converters.
Release screws (1) on left heat shield.
Unclip left heat shield and remove.
Release screw (1) on right heat shield.
Release screw (1) on heat shield at bottom right.
Unclip heat shield and remove.
Release screws (1).
Detach hose (2) from cylinder head cover.
Release screws (3) on holder.
Tightening torque: 18 32 2AZ .
Release screws (1) on catalytic converter, cylinders 5-8, rear, at cylinder head.
Tightening torque: 18 32 3AZ .
Remove catalytic converter for cylinders 5-8.
Installation note:
Picture shows the engine removed.
Replace gasket (1) on left exhaust turbocharger.
Installation note:
Clean sealing surfaces.
Replace gasket (1).
Assemble engine.
Check exhaust system for leaks.