Install timing case cover, bottom
- Clean the sealing surfaces (1) on the timing case cover using the special tool 0 495 102 (11 4 470) .
- Loosen screw (2) .
- Replace jump guard (3)
.
Parts: Jump guard
TIGHTENING TORQUE SPECIFICATIONSJump guard to timing case cover M6x25 Tightening torque 10 Nm - Check the fitting sleeves (1) for secure fit and damage.
- Clean the sealing surfaces on crankcase with special tool 0 495 102 (11 4 470) .
- Clean thread (2) of the ASA screw with a thread cutter and a BMW brake cleaner.
- Replace the seals (3)
.
Parts: Seals
- Insert timing case cover.NOTE: TECHNICAL INFORMATION
Replace microencapsulated screws.
The screw lining must be completed within 15 minutes, as the hardening begins after this time period. Microencapsulated screws must not be retightened. - Replace screw (3)
.
Parts: Screw
- Tighten down screw (3)
.TIGHTENING TORQUE SPECIFICATIONS
Timing case cover on bottom crankcase M8x25
M8x40 M8x70Tightening torque 25 Nm - Tighten down screws (1)
and (2)
.TIGHTENING TORQUE SPECIFICATIONS
Timing case cover on bottom crankcase M8x25
M8x40 M8x70Tightening torque 25 Nm - Install bearing bolt (1) .
- Tighten bearing bolt (1) .
TIGHTENING TORQUE SPECIFICATIONS
| Bearing screw of guide rail to crankcase 1 to 6 | ||
| M7 | Tightening torque | 13 Nm |
Follow-up work
- Refer to INSTALLING THE RADIAL SHAFT SEAL IN THE TIMING CASE COVER ON THE BOTTOM .
- Refer to INSTALLING THE END COVER ON TOP .
- Refer to INSTALLING COOLANT PUMPS .
- Refer to INSTALLING THE REAR END COVER .
- Refer to INSTALLING THE UPPER OIL SUMP SECTION .
- Refer to INSTALLING OIL PUMP .
- Refer to INSTALLING THE LOWER OIL PAN SECTION .
- Refer to INSTALLING THE OIL FILTER ELEMENT .
- Refer to TIGHTENING THE OIL FILTER CAP .
- Refer to TIGHTENING THE OIL DRAIN PLUG .
- Refer to INSTALLING THE VIBRATION DAMPER .
- Refer to PLACE THE 1ST AND 7TH CYLINDER INTO THE TDC SETTING .
- Refer to REPLACING THE CYLINDER HEAD GASKET .
- Refer to INSTALLING BOTH CYLINDER HEADS .
- Refer to CHECKING TIMING .
- Refer to INSTALLING THE TIMING CASE COVER AT THE TOP FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING BOTH SOLENOID VALVES ON THE RIGHT .
- Refer to INSTALLING THE CYLINDER HEAD COVER ON THE RIGHT .
- Refer to INSTALLING THE TOP TIMING CASE COVER OF CYLINDERS 7 TO 12 .
- Refer to INSTALLING BOTH SOLENOID VALVES ON THE LEFT .
- Refer to INSTALLING THE LEFT CYLINDER HEAD COVER .
- Refer to INSTALLING THE LEFT ENGINE SUPPORT BRACKET .
- Refer to INSTALLING THE RIGHT ENGINE MOUNT HOLDER .
- Refer to DETACHING THE ENGINE FROM THE WORKSHOP CRANE .
- Refer to INSTALLING THE ENGINE SUPPORT ARMS ON THE ENGINE MOUNTS ON THE LEFT AND THE RIGHT .
- Refer to INSTALLING FRONT AXLE DIFFERENTIAL .
- Refer to INSTALLING THE FLYWHEEL .
- Refer to INSTALLING THE AUTOMATIC TRANSMISSION (ON MOBILE LIFTING TABLE) .
- Refer to INSTALLING STARTER MOTOR .
- Refer to INSTALLING THE HEAT SHIELD ON THE STARTER MOTOR .
- Refer to FASTENING THE COOLANT FEED LINE FOR THE RIGHT TURBOCHARGER .
- Refer to ATTACHING COOLANT LINE FOR LEFT TURBOCHARGER .
- Refer to PREPARING THE INJECTOR FOR INSTALLATION .
- Refer to INSTALLING INJECTORS .
- Refer to INSTALLING RIGHT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE LEFT HIGH PRESSURE PUMP .
- Refer to INSTALLING THE RIGHT HIGH-PRESSURE RAIL .
- Refer to INSTALLING THE HIGH-PRESSURE RAIL ON THE LEFT .
- Refer to INSTALLING ALL HIGH PRESSURE LINES BETWEEN THE RAIL AND THE INJECTORS .
- Refer to INSTALLING THE LEFT-HAND HIGH PRESSURE LINE BETWEEN THE HIGH PRESSURE PUMP AND THE RAIL .
- Refer to INSTALLING THE HIGH-PRESSURE LINE ON THE RIGHT BETWEEN THE HIGH-PRESSURE PUMP AND THE HIGH-PRESSURE RAIL .
- Refer to INSTALLING THE IGNITION COILS .
- Refer to INSTALLING THE RIGHT-HAND VENTILATION LINE .
- Refer to INSTALLING THE LEFT-HAND VENTILATION LINE .
- Refer to INSTALLING THE WIRING HARNESS SECTION FOR THE SENSOR SYSTEM OF CYLINDERS 7 TO 12 .
- Refer to INSTALLING THE WIRING HARNESS SECTION FOR THE IGNITION CONTROL OF CYLINDERS 7 TO 12 .
- Refer to INSTALLING THE WIRING HARNESS SECTION FOR THE SENSOR SYSTEM OF CYLINDERS 1 TO 6 .
- Refer to INSTALLING THE WIRING HARNESS SECTION FOR THE IGNITION CONTROL FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING THE CATALYTIC CONVERTER FOR CYLINDERS 7 TO 12 .
- Refer to INSTALLING THE CATALYTIC CONVERTER FOR CYLINDERS 1 TO 6 .
- Refer to INSTALLING LEFT CLEAN AIR PIPE .
- Refer to INSTALLING ALTERNATOR 2 .
- Refer to INSTALLING AIR CONDITIONING COMPRESSOR .
- Refer to INSTALLING RIGHT CLEAN AIR PIPE .
- Refer to INSTALLING THE ALTERNATOR .
- Refer to INSTALLING BELT TENSIONER OF ALTERNATOR .
- Refer to INSTALLING THE IDLER PULLEY .
- Refer to INSTALLING THE BELT PULLEY .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR .
- Refer to INSTALLING THE DRIVE BELT FOR ALTERNATOR 2 AND THE AIR CONDITIONING COMPRESSOR .
- Refer to INSTALLING THE RIGHT-HAND CHARGE AIR PIPE .
- Refer to INSTALLING TOP RIGHT CLEAN AIR PIPE .
- Refer to INSTALLING COOLANT PIPE .
- Refer to INSTALLING THE INTERMEDIATE FLANGE OF THE INTAKE PLENUM .
- Refer to INSTALLING THE INTAKE PLENUM .
- Refer to INSTALLING THE TANK VENT LINE .
- Refer to INSTALLING THE ENGINE VENTILATION LINE ON THE INTAKE SYSTEM .
- Refer to MOUNTING THE LEFT-HAND CHARGE AIR COOLER .
- Refer to MOUNTING THE RIGHT-HAND CHARGE AIR COOLER .
- Refer to INSTALLING THE RIGHT THROTTLE BODY .
- Refer to INSTALLING COOLANT HOSES .
- Refer to INSTALLING THE FRONT OUTPUT SHAFTS (ON THE MOBILE LIFTING TABLE) .
- Refer to INSTALLING THE COMPLETE FRONT AXLE WITH THE ENGINE AND TRANSMISSION .