54 37 025 Replacing rear roof shell seal

Special tools required: 

• 00 4 430
• 51 0 300

Installation note: 

• Screws with sealing compound must be replaced and must not  be reused.
• Thread of nut must be cleaned beforehand.

New parts required:

• Gasket
• Butyl rope dia. 4 mm

Necessary preliminary tasks: 

• Remove HEADLINING .
• Move into ASSEMBLY POSITION .
• Bring vehicle to garage/workshop temperature.

Release screws (1).

Release screw (2) with special tool 00 4 430 .

Tightening torque: 54 37 01AZ .

Pull seal off roof shell at rear.

On-the-job safety: 

• Comply with the relevant safety regulations.

REMOVE  remnants of adhesive from roof shell.

Clean adhesive area with isohexane.

Air drying time: ≥ 1 minute

Use 4 mm dia. butyl bead.

Overview of butyl bead laying on roof shell, front: 

1. Apply butyl bead with dia. 4 mm ±1 mm with a length of at least 40 mm in sheet metal bead.
2. Apply butyl bead with dia. 4 mm ±1 mm above push pin bores.
3. Apply butyl bead with dia. 4 mm ±1 mm with a length of 70 mm in center of flange to roof shell.
   Fig 2: Identifying Roof Shell Butyl Bead Applying Area

   Courtesy of BMW OF NORTH AMERICA, INC.

Installation note: 

Press seal with trim strip (1) firmly onto roof shell.

Align screw fastening points to thread in roof shell.

Installation note: 

Press seal onto butyl bead.

Pop in seal in marked area (1).

Installation note: 

For optimum securing of seal (2), press down entire upper area with special tool 51 0 300 .

If necessary, use plastic hammer and impact protection.

Check retraction depth of windows and adjust  . See 51 32 154 ADJUSTING LEFT OR RIGHT FRONT SIDE WINDOW or 51 37 154 ADJUSTING REAR LEFT OR RIGHT SIDE WINDOW if necessary.

Carry out LEAK TEST .