51 24 150 Removing And Installing/Replacing Hydraulic Unit For Rear Lid Actuation (From 02/2003) (Electrohydraulic-Fully Automatic)

WARNING: This page is about a different car, the 2005 BMW 760Li, 2004 BMW 760i, 2004 BMW 760Li, and 2003 BMW 760Li. However, it is still accessible from the selected car via links, so may be relevant.

Necessary Preliminary Tasks:

Have a cleaning cloth and an oil drip tray ready to catch emerging fluid.
Follow notes and instructions for automatic rear lid actuation (electrohydraulic-fully automatic). Refer to 51 24... NOTES AND INSTRUCTIONS ON AUTOMATIC REAR LID ACTUATION (FROM 02/2003) (ELECTROHYDRAULIC-FULLY AUTOMATIC) .
Remove right luggage compartment wheel arch trim. Refer to 51 47 161 REMOVING AND INSTALLING/REPLACING RIGHT LUGGAGE COMPARTMENT WHEEL ARCH TRIM .

Unscrew nuts (1).

Remove holder and pull out hydraulic unit (2).

Disconnect plug connections (3).

When removing hydraulic cylinder only:

Unhook cable holders (5) and feed out hoses (4).

Tightening torque, refer to 51 24 4AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

Tightening torque, refer to 51 24 7AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

Fig 1: Disconnecting Plug Connections

Courtesy of BMW OF NORTH AMERICA, INC.

When Removing Hydraulic Unit Only:

Detaching Hoses On Hydraulic Unit:

IMPORTANT: Catch escaping fluid with a cleaning cloth/oil drip tray.

Release banjo bolts (1 and 2).

Installation:

Banjo bolt on hydraulic unit "RED".
Banjo bolt on hydraulic unit "BLUE".
Adhesive tape on hose is "red".
Adhesive tape on hose is "blue".

Fig 2: Removing Hydraulic Unit
Courtesy of BMW OF NORTH AMERICA, INC.

Tightening torque, refer to 51 24 1AZ in BODY EQUIPMENT - TIGHTENING TORQUES .

NOTE: If the hydraulic unit (5) is replaced or stays removed for an extended period of time, seal the bores in the hydraulic unit and the hose connections for the hydraulic cylinder.

Sealing Connections On Hydraulic Unit And Hose Connections For Hydraulic Cylinders:

Hydraulic unit:

Use seal plugs from "Small parts for hydraulic unit" set and removed seals.

Hose connections:

Use seal plugs with cap nuts from "Small parts for hydraulic unit" set and removed seals.

Installation:

Always fit new banjo bolts (1) and seals (2 and 4).

Check fluid level in hydraulic unit. Refer to 51 24... NOTES AND INSTRUCTIONS ON AUTOMATIC REAR LID ACTUATION (FROM 02/2003) (ELECTROHYDRAULIC-FULLY AUTOMATIC) .

Fig 3: Fitting Banjo Bolts And Seals

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

Insert guide (1) into counter support (2).

If necessary, replace counter support (2).

Fig 4: Inserting Guide Into Counter Support

Courtesy of BMW OF NORTH AMERICA, INC.