11 12 106 Removing and installing right cylinder head (N62 from 9/03 and N62TU)
(Cylinder Bank 1 To 4)
Remove right exhaust manifold .
After Removing Exhaust Manifolds:
Reinstall front axle bracket provisionally and remove special tool for securing engine in installation position.
Open drain plug for coolant on right side of engine block.
Drain off coolant and dispose of correctly.
Installation:
Replace sealing ring.
Tightening torque of drain plug, see ENGINE - TIGHTENING TORQUES .
Top up coolant. Vent cooling system and check for leaks.
Remove ignition coils on cylinder bank 1 to 4. See IGNITION COIL .
Remove servomotor for right eccentric shaft.
Remove right cylinder head cover.
Remove intake air manifold .
Remove right timing case cover.
Disconnect plug connections and lay engine wiring harness to one side.
Remove spark plugs on cylinder bank 1 to 4.
Remove vent hose on cylinder head.
Detach hose (1) on check valve (4).
Release screws (2).
Release screw (3) and remove check valve (4), tube (5) and spacer bushing.
Unclip cables (6 and 7).
Installation:
Replace sealing ring on tube (5) and coat with antiseize agent.
Removal:
Removal of cylinder head is described separately from installation.
Remove inlet and exhaust adjustment unit on right side.
Slacken off chain tensioning piston (1) by approx. one turn.
Remove eccentric shaft sensor (2).
Detach guide rail from cylinder head.
Release screws between cylinder head and timing case cover.
Release cylinder-head bolts in sequence 10... 1.
Lift off cylinder head.
Lift off cylinder head gasket.
Remove chain tensioning piston (1).
Place chain tensioning piston (1) on a level surface and compress slowly and carefully.
Repeat this procedure twice.
Installation:
Installation of cylinder head is described separately from removal.
Clean sealing faces of cylinder head and crankcase; if necessary, remove gasket debris with wooden scraper. Make sure no gasket debris drops into the oil and coolant ducts.
Threaded bores in engine block must be free of dirt and oil (risk of cracking).
Replace sealing ring.
Install chain tensioning piston (1) and initially tighten screw connection without play.
Coat joint between engine block and timing case cover with Drei Bond.
Check dowel sleeves (1) for damage and correct installation position.
Fit new cylinder-head seal.
Put the cylinder head on.
At narrow points, use a socket with 3/8" drive and a short extension.
Tighten down the cylinder-head bolts in order 1... 10.
Tightening torque, see ENGINE - TIGHTENING TORQUES .
Insert and tighten down screws between cylinder head and timing case cover.
Insert and tighten down guide rail screw.
Install eccentric shaft sensor (2).
Tighten down chain tensioning piston (1).
Tightening torque, see ENGINE - TIGHTENING TORQUES .
Install inlet and exhaust adjustment unit on right side.
Assemble engine.