LEMON Manuals: Even more car manuals for everyone
Home >> BMW >> 2003 >> Z8 Base >> Repair and Diagnosis >> Electrical >> Gauges >> Body Equipment - Repair Instructions >> Front Door Trim Panel >> 51 41 000 Removing and installing left or right front door trim panel

51 41 000 Removing and installing left or right front door trim panel

Special tools required: 

WARNING: Version with side airbag:
Follow safety instructions for working on cars with airbag systems, refer to 51 00 ... SAFETY INSTRUCTIONS FOR WORKING ON CARS WITH AIRBAG SYSTEMS 
CAUTION: Do not use any sharp-edged tools to remove the panel - risk of damage to airbag.

Remove footwell light on bottom of door. Refer to 63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT .

Remove door handle in front door trim panel. Refer to 51 41 019 Removing and installing/replacing door handle on door trim panel, front left or right .

Remove toggle switch for door window operation. Refer to 61 31 115 REPLACING ROCKER SWITCH FOR POWER WINDOW OPERATION .

Pull mucket (1) upwards.

Release hexagon socket screw (2) at side up to measurement (A).

A Approx. double screw head height

Fig 1: Releasing Hexagon Socket Screw
G03207071Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Remove hexagon socket screw (1) until end of thread is flush with nut clip (2).

Fig 2: Removing Hexagon Socket Screw
G03207072Courtesy of BMW OF NORTH AMERICA, INC.

Lever out cover in handle recess and release screw (1).

Unclip clips (2) of door trim panel with special tool 00 9 317 (trim panel wedge).

Fig 3: Unclipping Clips Of Door Trim Panel
G03207073Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Fit all clips (1) with sealing ring.

If necessary, replace faulty clips.

Fig 4: Identifying Clips With Sealing Ring
G03207074Courtesy of BMW OF NORTH AMERICA, INC.

Detach door trim panel at top from front door.

Fig 5: Detaching Door Trim Panel At Top From Front Door
G03207075Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Bend open clips (1) on inner door plate for installation, replace if necessary.

Fig 6: Bending Open Clips On Inner Door Plate
G03207076Courtesy of BMW OF NORTH AMERICA, INC.

Unfasten plug connection (1).

Pull handle lighting (2) out of mounting.

Fig 7: Pulling Handle Lighting Out Of Mounting
G03207077Courtesy of BMW OF NORTH AMERICA, INC.

Disconnect Bowden cable (1) on unlocking lever.

Fig 8: Disconnecting Bowden Cable On Unlocking Lever
G03207078Courtesy of BMW OF NORTH AMERICA, INC.

Installation: 

Press unlocking lever for installation fully in handle recess.

CAUTION: Do not damage cable.

Unclip cable holder (1) on entrance light.

NOTE: If very tightly seated, use a screwdriver to remove. Replace clip if necessary.
Fig 9: Unclipping Cable Holder On Entrance Light
G03207079Courtesy of BMW OF NORTH AMERICA, INC.