Overview - Brake Pedal, Vehicles With Vacuum Brake Booster
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
Grease all bearings and contact surfaces with Polycarbamide Grease:G 052 142 A2
- Mounting Bracket for Pedal Assembly
- Illustration for vehicles with automatic transmission:
- MOUNTING BRACKET, REMOVING AND INSTALLING, VEHICLES WITH MANUAL TRANSMISSION
- MOUNTING BRACKET, REMOVING AND INSTALLING, VEHICLES WITH DUAL CLUTCH/AUTOMATIC TRANSMISSION
- BRAKE PEDAL, DISCONNECTING FROM BRAKE BOOSTER
- BRAKE PEDAL, ATTACHING TO BRAKE BOOSTER
- Sleeve
- Brake Pedal Shaft
- Mounting PinNOTE:
Do not grease or oil the bearing pin.
The bearing pin must be dry.
- Right Lock Washer (Spring Steel)
- Refer to the Parts Information.
- Washer
- Accelerator Pedal Module Bolt
- Tightening specification. Refer to OVERVIEW - ACCELERATOR PEDAL MODULENOTE:
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
- Tightening specification. Refer to OVERVIEW - ACCELERATOR PEDAL MODULE
- Accelerator Pedal Module
- Bolt
- 8 NmNOTE:
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
- 8 Nm
- Brake Pedal Position Sensor -G100-
Only for hybrid vehicle
- Brake Lamp Switch -F-NOTE:
The brake lamp sensor is installed in the brake master cylinder on this model.
- Magnet Holder
Only for hybrid vehicle
- For brake pedal position sensor
- When install on the brake pedal the centering pin -arrow- must click into place
- Pedal Bracket Bolt
- 20 NmNOTE:
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
- 20 Nm
- Mounting Pin Bolt
- The bolt holds the mounting pins in position
- 8 NmNOTE:
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
- Left Lock Washer (Spring Steel)
- Refer to the Parts Information.
- Brake Pedal
- Refer to BRAKE PEDAL, REMOVING AND INSTALLING, VEHICLES WITH MANUAL TRANSMISSION
- Refer to BRAKE PEDAL, REMOVING AND INSTALLING, VEHICLES WITH DUAL CLUTCH/AUTOMATIC TRANSMISSION
- Refer to BRAKE PEDAL, DISCONNECTING FROM BRAKE BOOSTER
- Refer to BRAKE PEDAL, ATTACHING TO BRAKE BOOSTER WARNING:
- The path of the brake pedal must not be shortened by extra floor mats.
- Bearing Shell formed in Mount
- For the brake booster push rod ball head
- Mount
- For the brake booster push rod ball head
- with ball stud retaining tabs
- Refer to BRAKE BOOSTER PLUNGER MOUNT, REMOVING AND INSTALLING
- Nut
- 8 NmNOTE:
Clean the bolts and nuts before reusing.
Replace the damaged bolts and nuts. Refer to the Parts Information.
Replace the self-locking bolts and nuts. Refer to the Parts Information.
- 8 Nm
- StopNOTE:
If possible, leave the brake pedal stop installed; it could break the mount for the brake lamp switch if the brake pedal is released too quickly.
- Grommet
- only installed on vehicles with automatic transmission