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Engine Assembly: Removal

WARNING: This page is about a different car, the 2012 Subaru Forester. However, it is still accessible from the selected car via links, so may be relevant.
  1. Change the bolt installation position from (A) to (B), then open the front hood completely.

    Tightening torque: 

    7.5 N.m (0.8 kgf-m, 5.5 ft-lb) 

    Fig 1: Front Hood Bolts Installation Position
    G07670692Courtesy of SUBARU OF AMERICA, INC.
  2. Remove the collector cover.
  3. Collect the refrigerant from A/C system. < Ref. to REFRIGERANT RECOVERY PROCEDURE . >
  4. Release the fuel pressure. < Ref. to RELEASING OF FUEL PRESSURE , PROCEDURE, Fuel. >
  5. Remove the battery. < Ref. to REMOVAL , Battery. >
  6. Open the fuel filler lid and remove the fuel filler cap.
  7. Remove the air intake duct and air cleaner case. < Ref. to REMOVAL , Air Intake Duct. > < Ref. to REMOVAL , Air Cleaner Case. >
  8. Remove the intercooler. < Ref. to REMOVAL , Intercooler. >
  9. Remove the radiator. < Ref. to REMOVAL , Radiator. >
  10. Remove the coolant filler tank. < Ref. to REMOVAL , Coolant Filler Tank. >
  11. Disconnect the bulkhead harness connectors from the engine harness connectors.
    Fig 2: Locating Bulkhead Harness And Engine Harness Connectors
    G07670693Courtesy of SUBARU OF AMERICA, INC.
  12. Remove the engine harness connector from the engine harness bracket.
    Fig 3: Locating Engine Harness Connector
    G07670694Courtesy of SUBARU OF AMERICA, INC.
  13. Disconnect the following connectors and terminals.
    1. Generator connector and terminal
      Fig 4: Locating Generator Connector And Terminal
      G07670695Courtesy of SUBARU OF AMERICA, INC.
    2. Secondary air pump connector
      Fig 5: Locating Secondary Air Pump Connector
      G07670696Courtesy of SUBARU OF AMERICA, INC.
  14. Disconnect the connector (A) from the A/C compressor, and remove the clip (B) securing the generator cord.
    Fig 6: A/C Compressor Connector
    G07670697Courtesy of SUBARU OF AMERICA, INC.
  15. Disconnect the following hoses.
    1. A/C pressure hose < Ref. to REMOVAL , Hose and Pipe. >
    2. Brake booster vacuum hose
      Fig 7: Locating A/C Pressure Hose
      G07670698Courtesy of SUBARU OF AMERICA, INC.
    3. Heater inlet hose and heater outlet hose
      Fig 8: Locating Heater Inlet Hose And Heater Outlet Hose
      G07670699Courtesy of SUBARU OF AMERICA, INC.
  16. Remove the power steering pump.
    1. Remove the front side belts. < Ref. to FRONT SIDE BELT , REMOVAL, V-belt. >
    2. Disconnect the connector from power steering pump switch.
      Fig 9: Locating Power Steering Pump Switch Connector
      G07670700Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the power steering pump from the engine.
      Fig 10: Locating Power Steering Pump Mounting Bolt
      G07670701Courtesy of SUBARU OF AMERICA, INC.
    4. Place the power steering pump on the right side wheel apron.
  17. Remove the center exhaust pipe. < Ref. to REMOVAL , Center Exhaust Pipe. >
  18. Remove the turbocharger. < Ref. to REMOVAL , Turbocharger. >
  19. Remove the joint pipe and front exhaust pipe. < Ref. to REMOVAL , Joint Pipe. > < Ref. to REMOVAL , Front Exhaust Pipe. >
  20. Disconnect the ground cable on the engine side.
    Fig 11: Locating Ground Cable Mounting Bolt
    G07670702Courtesy of SUBARU OF AMERICA, INC.
  21. Remove the bolts and nuts which hold the lower side of transmission to the engine.
    Fig 12: Locating Transmission Lower Side Mounting Bolt And Nuts
    G07670703Courtesy of SUBARU OF AMERICA, INC.
  22. Remove the nuts which secure the engine mounting to the front crossmember.
    Fig 13: Locating Front Crossmember Mounting Nuts
    G07670704Courtesy of SUBARU OF AMERICA, INC.
  23. Lower the vehicle.
  24. Separate the torque converter clutch from the drive plate.
    1. Remove the service hole plug.
    2. Insert the wrench into the crank pulley bolt and rotate the crank pulley to remove the bolts which hold torque converter clutch to drive plate.
      Fig 14: Separating Torque Converter Clutch From Drive Plate
      G07670705Courtesy of SUBARU OF AMERICA, INC.
  25. Remove the pitching stopper.
    Fig 15: Locating Pitching Stopper
    G07670706Courtesy of SUBARU OF AMERICA, INC.
  26. Attach ST to the fuel delivery pipe and push ST in the direction of arrow mark to disconnect the fuel delivery hose.

    ST 42099AE000 QUICK CONNECTOR RELEASE

    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    Fig 16: Locating Evaporation Hose Mounting Bolt
    G07670707Courtesy of SUBARU OF AMERICA, INC.
  27. Disconnect the fuel return hose using the ST.

    ST 18371AA000 CONNECTOR REMOVER

    CAUTION:
    • Be careful not to spill fuel.
    • Catch the fuel from hoses using a container or cloth.
    1. Attach ST to the fuel return pipe as shown in the illustration.
      Fig 17: Attaching ST To Fuel Return Pipe
      G07670708Courtesy of SUBARU OF AMERICA, INC.
    2. Insert the front side of ST into the quick connector.
      Fig 18: Inserting Front Side Of Special Tool Into Quick Connector
      G07670709Courtesy of SUBARU OF AMERICA, INC.
    3. Insert the back side of ST into the quick connector and push ST in the direction of arrow mark to disconnect the fuel return hose.
      Fig 19: Locating Fuel Return Hose
      G07670710Courtesy of SUBARU OF AMERICA, INC.
  28. Remove the clip and disconnect the evaporation hose from the fuel pipe.
    Fig 20: Locating Evaporation Hose Mounting Clip
    G07670711Courtesy of SUBARU OF AMERICA, INC.
  29. Support the engine with a lifting device and wire ropes.
    Fig 21: Lifting Engine Using Lifting Device And Wire Ropes
    G07670712Courtesy of SUBARU OF AMERICA, INC.
  30. Support the transmission with a garage jack.
    CAUTION: Be sure to perform this procedure to prevent the transmission from lowering by its own weight.
    Fig 22: Supporting Transmission Using Garage Jack
    G07670713Courtesy of SUBARU OF AMERICA, INC.
  31. Separation of engine and transmission
    CAUTION: Before removing the engine away from transmission, check to be sure no work has been overlooked.
    1. Remove the starter. < Ref. to REMOVAL , Starter. >
    2. Attach the ST to the torque converter clutch case.

      ST 498277200 STOPPER SET

      Fig 23: Attaching ST To Torque Converter Clutch Case
      G07670714Courtesy of SUBARU OF AMERICA, INC.
    3. Remove the bolts which hold the upper side of the transmission to the engine.
      Fig 24: Locating Mounting Bolts Of Upper Side Of Transmission
      G07670715Courtesy of SUBARU OF AMERICA, INC.
  32. Remove the engine from vehicle.
    NOTE: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
    1. Slightly raise the engine.
    2. Raise the transmission with garage jack.
    3. Slowly move the engine away from engine compartment.
  33. Remove the engine mounting from the engine.
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