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Home >> Audi >> 2016 >> S5 Prestige, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 700 (Gears & Hydraulic Controls - Automatic Transmission 0BK) >> 38 Gears, Hydraulic Controls >> MECHATRONIC >> MECHATRONIC, Removing And Installing >> Installing

MECHATRONIC, Removing And Installing: Installing

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NOTE:

Replace the Mechatronic o-rings and bolts.

-- Install new o-rings -1 and 3- into the grooves in the oil pipes.

Fig 1: Installing New O-Rings Into Grooves In Oil Pipes
GWWA38-10162Courtesy of AUDI OF AMERICA, LLC

-- Insert the ATF pipe -2- into the Mechatronic.

-- Check the oil pipes for damage and make sure they fit securely inside the Mechatronic.

-- Remove the sealing sleeve using the Puller - Sealing Sleeve T10271 and install a new sleeve.

Fig 2: Remove/Install Sealing Sleeve Using T10271
GWWA38-10115Courtesy of AUDI OF AMERICA, LLC

-- Install the four Oil Sump Assembly Pin T40199 hand-tight, as illustrated.

Fig 3: Installing Assembly Pins T40199
GWWA38-10231Courtesy of AUDI OF AMERICA, LLC
NOTE:

The Oil Sump Assembly Pin T40199 prevents the Mechatronic from tilting when it is being installed. This will also prevent damage to the oil pipes and the backside of the Mechatronic.

Fig 4: Installing New O-Rings Into Grooves In Oil Pipes
GWWA38-10162Courtesy of AUDI OF AMERICA, LLC

The spring clip on the back of the Mechatronic prevents the Mechatronic from being mounted flush on the transmission housing.

It is recommended to have a second technician help when installing the Mechatronic.

-- Carefully mount the Mechatronic on the transmission housing.

Fig 5: Fitting Selector Lever Into Multifunction Transmission Range Switch Bracket
GWWA38-10248Courtesy of AUDI OF AMERICA, LLC

-- Install the bolts -1 through 4- by hand until the bolt heads make contact.

Fig 6: Mechatronic Tightening Sequence
GWWA38-10113Courtesy of AUDI OF AMERICA, LLC

-- Remove the four Oil Sump Assembly Pin T40199.

-- Tighten the bolts on the Mechatronic in the specified tightening sequence, refer to Figure.

Install in reverse order, paying attention to the following:

CAUTION:

There is a risk of destroying the Transmission Control Module (TCM) (Mechatronic) with static discharge.

  • The person handling the electronic connectors must always "discharge static electricity" before working with them. Do this by quickly touching a grounded object with the hand, for example a heating device or hoist
  • Do not touch contacts in transmission connector with hands.

-- Make sure the connector locks and is secure.

-- Install the ATF filter, refer to ATF FILTER, REMOVING AND INSTALLING .

-- Install the ATF pan, refer to OIL PAN, REMOVING AND INSTALLING .

-- Fill the ATF, refer to ATF, DRAINING AND FILLING .