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Overview - ATF System

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CAUTION:

Danger of causing damage to the transmission.

  • Do not start the engine when there is no ATF in the transmission or if the ATF pan has been removed.
NOTE:

Always replace the Mechatronic unit if it is dirty or defective.

Clean working conditions for the automatic transmission, refer to CLEAN WORKING CONDITIONS, GUIDELINES .

General repair instructions, refer to GENERAL REPAIR INFORMATION .

Coat O-rings and seals with ATF. Other lubricant causes the hydraulic Transmission Control Module (TCM) to malfunction.

Fig 1: Exploded View Of (ATF) System Assembly
GWWA38-10092Courtesy of AUDI OF AMERICA, LLC
  1. ATF Pan
  2. Seal
    • Replacing
  3. ATF Filter
  4. O-Ring
    • Replacing
  5. Bolt
    • Tightening specification and sequence, refer to Fig 3.
    • Tightening specification and sequence, refer to Fig 4.
  6. Mechatronic
  7. O-Ring
    • Replacing
  8. O-Rings
    • Replacing
  9. Seals
    • Replacing
  10. Connector Housing
  11. Bolt
    • 5.5 Nm
  12. ATF Pipe
  13. Bolt
    • 10 Nm
  14. O-Ring
    • Replacing
    • Present depending on the date of manufacture
    • For connecting the hydraulic pulse memory
  15. Hydraulic Pulse Memory with Accumulator Solenoid -N485-
  16. Bolt
    • Present depending on the date of manufacture
    • Tightening specification and sequence, refer to Fig 5.
  17. Magnets
    • Make sure the entire surface contacts the ATF filter
    • Clean before installation
  18. Bolt
    • Replacing
    • Tightening specification and sequence, refer to Fig 2.
  19. Oil Drain Plug
    • For the ATF in the transmission
    • Tightening specification 12 Nm.
Fig 2: ATF Oil Pan Bolts Tightening Sequence
GWWA38-10258Courtesy of AUDI OF AMERICA, LLC
NOTE:

Replaced the bolts for the ATF pan.

-- Tighten the bolts in three steps according to the listed sequence:

Step Bolts Tightening Specification/Additional Turn
1. -1 to 12- Install the new bolts by hand until the bolt heads touch
2. -1 to 12- 4 Nm
3. -1 to 12- 45° additional turn
Fig 3: Mechatronic Tightening Sequence
GWWA38-10113Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts to 10 Nm in the sequence -1 to 19-.

NOTE:

Bolts -18 and 19- are shorter.

The bolt -18- attaches the Transmission Output Speed Sensor -G195- to the transmission housing.

Bolt -19- attaches the Mechatronic connector to the transmission housing.

Fig 4: Tightening Specification And Sequence For Mechatronic With Hydraulic Pulse Memory
GWWA38-10243Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts to 10 Nm in the following sequence -1 through 17-.

-- Remove hydraulic pulse memory -A-, refer to HYDRAULIC PULSE MEMORY WITH Accumulator Solenoid -N485-, REMOVING AND INSTALLING .

-- Tighten the bolts to 10 Nm in the following sequence: -18 to 21-.

NOTE:

The bolts -18, 19 and 20- secure the hydraulic pulse memory.

Fig 5: Hydraulic Pulse Memory Tightening Sequence
GWWA38-10244Courtesy of AUDI OF AMERICA, LLC

-- Tighten the bolts to 10 Nm in the sequence -1 to 3-.