Electric Drive Motor, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Audi Q5, 2014 Audi Q5, and 2013 Audi Q5. However, it is still accessible from the selected car via links, so may be relevant.

-- Installation is performed in the reverse order of removal while observing the following:

-- Always clean the transmission housing in the area where the differential is accessed -arrow A- and the shaft seal -arrow B-.

NOTE:

Replace the shaft seal between the differential and transmission housing -arrow B- if it is damaged, refer to RIGHT SEAL, REPLACING

Fig 1: Locating Shaft Sealing Ring

Courtesy of AUDI OF AMERICA, LLC

-- Fill the space between the sealing and dust lip halfway with Sealing Grease G 052 128 A1.

-- Replace the O-ring -arrow- on the input shaft.

Fig 2: Replacing O-Ring On Input Shaft

Courtesy of AUDI OF AMERICA, LLC

-- Check the shaft seal for the Electro-Drive Drive Motor -V141- for damage and replace, if necessary, refer to ELECTRO-DRIVE DRIVE MOTOR SEAL, REMOVING AND INSTALLING .

-- Check the Electro-Drive Drive Motor -V141- hub, refer to ELECTRO-DRIVE DRIVE MOTOR HUB, CHECKING .

-- Assemble the Lifting Eyebolt VAS3368 with Slide Hammer Set VW771 with adapter 40 and M8 washer -1-.

Fig 3: View Of Assembled Lifting Eyebolt VAS3368 With Slide Hammer Set VW771

Courtesy of AUDI OF AMERICA, LLC

Maximum depth: Dimension X = 8 mm

Installing A New Electro-Drive Drive Motor -V141-.

A newly ordered Electro-Drive Drive Motor -V141- is located in a special transportable pallet.

CAUTION:

Risk of damaging the damper module in the Electro-Drive Drive Motor -V141- !

If the Lifting Eyebolt VAS3368 with Slide Hammer Set VW771 and adapter 40 is screwed in deeper than 8 mm, the damper module in the Electro-Drive Drive Motor -V141- will be damaged.

If the damper module in the Electro-Drive Drive Motor -V141- is damaged, than the Electro-Drive Drive Motor -V141- must be replaced.

-- Attach the Lifting Eyebolt VAS3368 with the Slide Hammer Set VW771 with adapter 40 and M8 washer -1- above in the Electro-Drive Drive Motor -V141-.

Fig 4: Lifting Electro-Drive Drive Motor -V141- From Transportable Pallet

Courtesy of AUDI OF AMERICA, LLC

-- Lift the Electro-Drive Drive Motor -V141- with the Shop Crane VAS6100 off of the transportable pallet.

Fig 5: Lifting Electro-Drive Drive Motor With Vas 6100 Off Of Transportable Pallet

Courtesy of AUDI OF AMERICA, LLC

-- Remove the stopping boot -3- and the torsion damper support -2- on the Electro-Drive Drive Motor -V141- -1-.

-- Continue installing as for the "Previously Removed Electro-Drive Drive Motor -V141-", below:

Installation of Previously Removed Electro-Drive Drive Motor -V141-

-- Remove the transmission connection cap -3-.

Fig 6: Locating Electro-Drive Drive Motor Components

Courtesy of AUDI OF AMERICA, LLC

CAUTION:

Risk of damaging the Electro-Drive Drive Motor -V141- !

The Drive Motor Rotor Position Sensor 1 -G713- and the high volt connection and cap -1- must not hit the transmission housing as they are lowered into the transmission.

-- Lower the Electro-Drive Drive Motor - V141- with the Shop Crane VAS6100 vertically into the transmission housing, until the four retaining straps for the Electro-Drive Drive Motor -V141- are touching the stopping surfaces in the transmission housing. Align the retaining strap openings and the transmission housing axially.

CAUTION:

Risk of damaging the Electro-Drive Drive Motor -V141- !

When installing the Electro-Drive Drive Motor -V141- onto the transmission output shaft and the oil pump shaft it is possible that the teeth do not immediately fall into place in the tooth shaft connections.
If in this case, the Electro-Drive Drive Motor -V141- is lowered further, the Electro-Drive Drive Motor -V141- will suddenly slide and the retaining straps will get stuck on the surfaces upon impact in the transmission housing.
Always avoid doing this, as the retaining straps and cylindrical roller bearing could become damaged.

-- Install the left flange shaft, refer to LEFT FLANGE SHAFT, REMOVING AND INSTALLING .

-- Install the transmission, refer to TRANSMISSION, INSTALLING .