Power steering pump (vehicles with 4-cylinder engine), removing and installing

Fig 1: Identifying Special Tools - Power Steering Pump (Vehicles With 4-Cylinder Engine), Removing And Installing

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Special tools, testers and auxiliary items required 

• Hose clamps up to 25 mm dia. 3094
• Drift 3204
• Use spanner wrench 3212 or water pump wrench V.A.G 1590 if necessary
• Torque wrench V.A.G 1331

Fig 2: Support Tool 3369

Courtesy of VOLKSWAGEN UNITED STATES, INC.

Support tool 3369

Removing 

For all vehicles. 

• Remove noise insulation. →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET

For all vehicles except TFSI 

• Remove front bumper →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
• Bring lock carrier into service position. →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET

For all vehicles. 

• Tension ribbed belt →
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AMB
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 2.0 LITER 4-CYL. 4V TURBO ENGINE MECHANICAL, ENGINE CODE(S): BPG, BWT
  • 13 ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.0 LITER 6-CYL. 5V ENGINE MECHANICAL, ENGINE CODE(S): AVK, BGN
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.2 V6 4V ENGINE MECHANICAL, ENGINE CODE(S): BKH
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 4V ENGINE MECHANICAL, ENGINE CODE(S): BNS
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 5V ENGINE MECHANICAL, ENGINE CODE(S): BHF
• Remove ribbed belt from power steering pump belt pulley.

Fig 3: Identifying Hose Clamps 3094

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Clamp off suction and return line using hose clamps Hose Clamps Up to 25 mm dia. 3094.
• Position drip tray underneath.
• Remove suction line.
• Remove pressure hose, SW 22 mm.

For all vehicles except TFSI 

Fig 4: Removing/Installing Power Steering Pump Belt Pulley While Using Spanner Wrench 3212 As Counterhold

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Depending on version, remove power steering pump belt pulley while using Spanner Wrench 3212 as a counterhold.

For all vehicles with TFSI 

Fig 5: Removing/Installing Power Steering Pump Connections Through Holes In Ribbed Belt Pulley

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove power steering pump connections - 1  - through holes in ribbed belt pulley.

For all vehicles. 

Fig 6: Removing Threaded Connection On Backside Of Power Steering Pump

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Remove connections - arrow  - on back side of power steering pump.
• Remove power steering pump

Installing 

Installation is in reverse order of removal. Note the following:

• Replace seals and gaskets.
• Before installing new pump on intake side, fill hydraulic oil and screw in by hand until oil escapes on pressure side.
• Secure all hose connections with new hose clamps.

• Turn hub by hand until oil runs out of pressure side.

Fig 7: Removing/Installing Power Steering Pump Connections Through Holes In Ribbed Belt Pulley

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Fasten power steering pump to bracket.
• Install and fasten bolts - 1  -. →
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AMB
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 2.0 LITER 4-CYL. 4V TURBO ENGINE MECHANICAL, ENGINE CODE(S): BPG, BWT
  • 13 ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.0 LITER 6-CYL. 5V ENGINE MECHANICAL, ENGINE CODE(S): AVK, BGN
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.2 V6 4V ENGINE MECHANICAL, ENGINE CODE(S): BKH
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 4V ENGINE MECHANICAL, ENGINE CODE(S): BNS
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 5V ENGINE MECHANICAL, ENGINE CODE(S): BHF

Fig 8: Removing/Installing Threaded Connection On Backside Of Power Steering Pump

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Tighten screw - arrow  - on back side of power steering pump. →
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AMB
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 2.0 LITER 4-CYL. 4V TURBO ENGINE MECHANICAL, ENGINE CODE(S): BPG, BWT
  • 13 ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.0 LITER 6-CYL. 5V ENGINE MECHANICAL, ENGINE CODE(S): AVK, BGN
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.2 V6 4V ENGINE MECHANICAL, ENGINE CODE(S): BKH
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 4V ENGINE MECHANICAL, ENGINE CODE(S): BNS
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 5V ENGINE MECHANICAL, ENGINE CODE(S): BHF
• Install new sealing rings onto banjo bolt.
• Tighten pressure hose banjo bold
• Install intake line. Installation location → Intake hose .

Fig 9: Removing/Installing Power Steering Pump Belt Pulley While Using Spanner Wrench 3212 As Counterhold

Courtesy of VOLKSWAGEN UNITED STATES, INC.

• Tighten power steering pump belt pulley. →
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AMB
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 2.0 LITER 4-CYL. 4V TURBO ENGINE MECHANICAL, ENGINE CODE(S): BPG, BWT
  • 13 ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.0 LITER 6-CYL. 5V ENGINE MECHANICAL, ENGINE CODE(S): AVK, BGN
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.2 V6 4V ENGINE MECHANICAL, ENGINE CODE(S): BKH
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 4V ENGINE MECHANICAL, ENGINE CODE(S): BNS
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 5V ENGINE MECHANICAL, ENGINE CODE(S): BHF
• Install ribbed belt. →
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 1.8 LITER 4-CYL. 5V TURBO ENGINE MECHANICAL, ENGINE CODE(S): AMB
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 2.0 LITER 4-CYL. 4V TURBO ENGINE MECHANICAL, ENGINE CODE(S): BPG, BWT
  • 13 ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.0 LITER 6-CYL. 5V ENGINE MECHANICAL, ENGINE CODE(S): AVK, BGN
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 3.2 V6 4V ENGINE MECHANICAL, ENGINE CODE(S): BKH
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 4V ENGINE MECHANICAL, ENGINE CODE(S): BNS
  • 13 - ENGINE - CRANKSHAFT, CYLINDER BLOCK for 4.2 LITER V8 5V ENGINE MECHANICAL, ENGINE CODE(S): BHF

When installing the belt, ensure it is correctly seated in the pulley.

• Install lock carrier. →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET
• Install bumper. →
  • 63 BUMPER
  • 63 - BUMPERS for BODY EXTERIOR - CABRIOLET
• Install noise insulation. →
  • 50 BODY, FRONT
  • 50 - BODY - FRONT for BODY EXTERIOR - CABRIOLET
• Fill hydraulic oil.

• Start engine and check belt running.
• Check power steering fluid level → Power steering fluid level, checking .
• Bleed steering system → Steering system, bleeding after reconstructing 
• Check steering system for leaks → Steering system, checking for leaks .