SUBFRAME Mount, Adjusting
Special tools and workshop equipment required
- Engine Support Bridge 10 - 222 A
- Shackle 10 - 222 A /12
- Special Hook 10 - 222 A /20
- Engine Sling 2024 A
- Adapter T40093/6 qty. 2
Procedure
- For the correct tightening specifications, refer to ENGINE AND TRANSMISSION MOUNTS OVERVIEW .
-- Remove the engine cover -arrows-.
-- Remove the bolts -arrows- and air guide.
-- Remove the coolant hose by loosening the hose clamp -1-.
-- Disconnect the connector -2- from the Mass Airflow (MAF) Sensor -G70-.
-- Detach upper section of the air filter housing -arrow- and remove air filter insert.
-- Remove the bolts -arrows- and the lower section of the air filter housing.
-- Remove the bolts -arrows- and the air filter housing bracket.
-- Remove the bolt and nut -arrows- and then push the front right coolant pipe to the side with the coolant hoses still connected.
-- Place the 10 - 222 A on upper edge of web plates with the following tool parts:
- Engine brackets 10 - 222 A /1, quantity: 2
- Spindle 10 - 222 A /11; quantity: 2
- Shackle 10 - 222 A /12
- Adapter 10 - 222 A /20
- Engine sling 2024 A hook
- Adapter T40093/6 qty. 2
-- Engage the spindle 10 - 222 A /11 with 10 - 222 A /12 on the left transmission lifting eye.
-- Attach the 10 - 222 A /11, 10 - 222 A /20 and 2024 A hook to the transmission.
Risk of accident.
- Lifting hooks and alignment pins on lifting tackle must be secured with securing pins -arrows-.
-- Tension engine/transmission subframe by evenly tightening the 2 spindles.
-- Remove the subframe bolts -arrows- on the engine side.
-- Remove the subframe bolts -arrows- on the transmission side.
-- Replace all 5 bolts in succession (if not already done when installing engine) hand tighten.
-- Loosen the left and right support arm bolts approximately 2 turns.
-- Slide engine/transmission assembly with a pry bar between engine mount -1- and engine support -4- until the following dimensions are set:
- Both bolt heads -2- must be parallel to edge of support arm -3-.
- A distance of -x- = 16 mm must be present between engine mount -1- and engine support -4-.
Distance -x- = 16 mm can also be checked with corresponding round stock.
-- Tighten subframe mount bolts on the transmission side.
-- The edges on the support arm -1- and transmission mount -2- are parallel on the transmission side.
- Dimension -x- same size on both sides of bracket.
-- Tighten subframe mount bolts on the engine side.
The rest of the installation is performed in reverse order of removal, noting the following:
The hose supports, air guide pipes and hoses must be free of oil and grease before installing.
Secure all hose connections with hose clamps appropriate for the model.
-- Tighten the bolts for front section of the longitudinal member. Refer to Removal and Installation .
-- Remove the 10 - 222 A.
-- Install the front right coolant pipe. Refer to RIGHT FRONT COOLANT PIPE .
-- Install the air filter housing and the air filter. Refer to Removal and Installation .