Overview - Transmission Cover, Gearshift Shaft
WARNING: This page is about a different car, the 2013 Audi S4, 2012 Audi S4, 2011 Audi S4, and 2010 Audi S4. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Identifying Left Flange Shaft, Clutch Module, Spur Gears, Gearshift Shaft And Transmission Cover Overview
- Clutch Module
- Removing and installing. Refer to CLUTCH MODULE, REMOVING AND INSTALLING .
- Servicing. Refer to OVERVIEW - CLUTCH .
- Clutch release Lever with Release Bearing and Spring
- Removing and installing. Refer to CLUTCH RELEASE MECHANISM, SERVICING .
- Disassembling and assembling. Refer to OVERVIEW - CLUTCH RELEASE MECHANISM .
- Bolt
- 8 Nm
- Quantity: 2
- Insert with Locking Fluid AMV 185 101 A1
- Securing Plate
- Not installed on all versions
- Installed position: the recess for the bolts faces the clutch module. Refer to -item 3- Bolt (See Fig 1).NOTE:
Deleted from 02/2008
also deleted when installing a new guide sleeve. Refer to OVERVIEW - CLUTCH RELEASE MECHANISM -item 8- "Guide Sleeve".
- Guide Sleeve
- If present, remove any grease from the guide sleeve
- Input Shaft Seal
- Removing and installing. Refer to INPUT SHAFT SEAL, REPLACING .
- Circlip
- Selecting thickness. Refer to ASSEMBLING TRANSMISSION - DETERMINE THE INPUT SHAFT LOCKING RING -1- (See Figure).
- Insert in input shaft surrounding groove
- Shim
- Transmission Housing
- Input and Output shafts with shift Rails and Shift Forks, Removing and Installing. Refer to OVERVIEW - WHEEL SET, REVERSE DRIVE GEAR, GEARSHIFT MECHANISM .
- Servicing. Refer to OVERVIEW - TRANSMISSION HOUSING .
- Differential, Removing and Installing. Refer to OVERVIEW - FINAL DRIVE .
- Cap
- For the output shaft
- Always replace.
- Bolt
- 110 Nm
- For the output shaft
- Always replace.
- Drain Plug
- 40 Nm
- Bolt
- 24 Nm
- Steel bolts (M8; 25 mm long)
- Quantity: 4
- Insert with Locking Fluid AMV 185 101 A1
- Gearshift Shaft with Gearshift Cover
- Different versions are installed (with and without a Transmission Neutral Position Sensor -G701-)
- Allocate according to transmission code.
- Removing and installing. Refer to SELECTOR SHAFT, REMOVING AND INSTALLING .
- Before installing, coat the gearshift cover sealing surface on the transmission cover with Sealing Compound AMV 188 001 02
- Bolt
- 27 Nm
- Steel bolts (M8; 30 mm long)
- Quantity: 3
- For the bearing bracket to the transmission cover
- Insert with Locking Fluid AMV 185 101 A1
- Transmission Range Gear Recognition Switch -F208-
- 20 Nm
- Does not need to be removed when disassembling and assembling the transmission
- Output Wheel/Drive Wheel
- Circlip
- Gear Carrier
- Pay attention to the installed position to the transmission cover. Refer to TRANSMISSION, DISASSEMBLING AND ASSEMBLING .
- Output Wheel/Drive Wheel
- Needle Bearing
- For the output wheel/drive wheel; refer to -item 20- "Output Wheel/Drive Wheel" (See Fig 1).
- Mount on the output shaft
- Transmission Cover
- Servicing. Refer to TRANSMISSION COVER ASSEMBLY OVERVIEW .
- Bolt
- 24 Nm
- Steel bolts (M8; 42 mm long)
- Quantity: 16
- Bolt
- 24 Nm
- For the reverse shaft to the transmission cover
- O-Ring
- Always replace.
- On transmissions with an installed Transmission Neutral Position Sensor - G701- or a closure cap
- Bolt
- 24 Nm
- Steel bolt (M8; 25 mm long)
- For the Transmission Neutral Position Sensor -G701- or the plug and also for the cover/gearshift shaft to the transmission cover
- Not installed on all versions
- Insert with Locking Fluid AMV 185 101 A1
- Transmission Neutral Position Sensor -G701- or Closure Cap
- Transmission Neutral Position Sensor -G701- for vehicles with the Start/Stop System
- A closure cap is installed in place of the Transmission Neutral Position Sensor -G701-. Refer to -item 9- Closure Cap (See Figure).
- Allocate according to transmission code. NOTE:
If a cap is installed in place of the Transmission Neutral Position Sensor -G701-, the closure cap does not need to be removed when disassembling and assembling the transmission.
- Alignment Pin
- Quantity: 2
- Bolt
- 24 Nm
- Steel bolts (M8; 25 mm long)
- Quantity: 3
- Insert with Locking Fluid AMV 185 101 A1
- Left Flange Shaft
- with bracket