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Home >> Audi >> 2011 >> TT S, 2D Convertible >> Repair and Diagnosis >> External Pages >> Different car >> Section 54 (Controls, Housing - Manual Transmission 02Q (AWD) (Roadster)) >> Controls, Housing >> Disassembly And Assembly >> Selector Mechanism

Selector Mechanism

WARNING: This page is about a different car, the 2009 Audi TT and 2008 Audi TT. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Disassembling 

-- Remove the shift mechanism. Refer to SELECTOR MECHANISM .

-- Bend open the tabs -arrows- of the base plate with a screwdriver and remove the base plate.

Fig 1: Bending Tabs On Shift Mechanism Base Plate
GWWA34-0588Courtesy of AUDI OF AMERICA, LLC

-- Remove seal from shift housing.

-- Remove shift cable and selector cable from selector housing. Refer to SHIFT LEVER AND SHIFT HOUSING FOR VEHICLES FROM VIN 8J-7-013001 ASSEMBLY OVERVIEW .

-- Raise upper side of spring -A- over selector bracket tab.

Fig 2: Identifying Bearing Shell Notches
GWWN34-10921Courtesy of AUDI OF AMERICA, LLC

-- Using a screwdriver, press the bearing shell catches -arrows- in the direction of the shift lever guide bearing; break off the catches if necessary.

-- Pry out bearing shell -A- with shift lever guide and shift lever -B- from selector housing.

Fig 3: Identifying Bearing Shell Pressed Off Shift Lever Guide Bearing
GWWN34-10922Courtesy of AUDI OF AMERICA, LLC

-- Then press bearing shell off shift lever guide bearing and remove.

NOTE:
  • Observe guides -A- in subsequent steps.
  • They must not break off.

-- Swivel lower spring leg -arrow 1- onto the selector bracket shoulder.

Fig 4: Identifying Ball Studs On Selector Bracket -Arrow 2- And Shift Lever Turned In -Direction Of Arrow 1-
GWWN34-10865Courtesy of AUDI OF AMERICA, LLC
CAUTION:

Lower spring leg -arrow 1- can spring down uncontrolled from the selector bracket shoulder during subsequent handling.

-- Now raise the shift lever guide up as far as the stop and remove the ball stud from the selector bracket -arrow 2-.

-- Carefully press the spring -arrow 1- off of the selector bracket shoulder.

The spring legs are then tensioned diagonally.

-- Then turn the shift lever in direction of -arrow 1-.

Fig 5: Identifying Shift Lever Turned -Direction Of Arrow 1- To Place Pins In Shift Housing Opening
GWWN34-10924Courtesy of AUDI OF AMERICA, LLC

-- Then tip the shift lever guide with the shift lever out in the direction of -arrow 3-.

Assemble Shift Mechanism 

-- Release the tension on legs -A- and -B-.

Fig 6: Identifying Spring Side -A- Inserted From Above Into Guide & Pulled Down Near Guide To Position -B-
GWWN34-10923Courtesy of AUDI OF AMERICA, LLC

-- Insert the shift lever guide with shift lever in the shift housing.

-- Turn the shift lever guide in direction of -arrow 2- until the ball head pin -A- is above the shift housing opening.

-- Place the shift housing with the shift lever guide on the T10083.

Fig 8: Identifying Selector Housing With Shift Lever Guide Placed In Larger Depression On Pressing Support T10083
GWWN34-10869Courtesy of AUDI OF AMERICA, LLC

-- Insert spring side -A- from above into guide.

Fig 9: Identifying Spring Side -A- Inserted From Above Into Guide & Pulled Down Near Guide To Position -B-
GWWN34-10923Courtesy of AUDI OF AMERICA, LLC

-- Pull spring side -B- down and insert it near the guide (in direction of ball head).

NOTE:

The selector bracket is only partially shown to provide a better illustration.

-- Carefully remove the shift housing with the shift lever guide from the T10083.

-- Move the selector bracket in direction of -arrow 1- back to the stop.

Fig 10: Identifying Selector Bracket Moved Back As Far As Stop & Ball Head Pins Pressed Into Selector Bracket
GWWN34-10867Courtesy of AUDI OF AMERICA, LLC

-- Lubricate ball head pins.

-- Press ball head pins into selector bracket -arrow 2-.

-- Place the shift housing with the shift lever guide in the larger depression -arrow- of the T10083.

Fig 11: Identifying Selector Housing With Shift Lever Guide Placed In Larger Depression On Pressing Support T10083
GWWN34-10869Courtesy of AUDI OF AMERICA, LLC

-- Raise upper side of spring -A- over selector bracket pins.

Fig 12: Identifying New Bearing Shell -B- To Raise Upper Side Of Spring -A- Over Selector Bracket Pins
GWWN34-10868Courtesy of AUDI OF AMERICA, LLC

-- Lubricate bearing shell and shift lever guide bearing.

-- Press bearing shell onto shift lever guide bearing as far as stop.

-- Remove selector mechanism from T10083.

-- Press bearing shell into selector housing -arrows-.

-- Raise upper side of spring -A- over selector bracket pins into guide.

-- Insert the lower spring leg into the guide.

-- Install the shift lever, shift cable, selector cable and base plate SHIFT LEVER AND SHIFT HOUSING FOR VEHICLES FROM VIN 8J-7-013001 ASSEMBLY OVERVIEW .

-- Install the selector mechanism. Refer to SELECTOR MECHANISM .