Selector lever cable, removing and installing

WARNING: This page is about a different variant/trim than selected.

Special tools, testers and auxiliary items required

Fig 1: Pry Lever 80-200

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Pry lever 80 - 200

Fig 2: Identifying Engine/Transmission Jack V.A.G. 1383 A

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Engine/Transmission Jack V.A.G 1383 A

Removing

Place selector lever in position "D".
Switch ignition off.
Remove intake hose between air cleaner and throttle valve unit on both sides.
Remove selector lever handle → Selector lever handle, removing and installing .

Remove front ashtray → 68 - INTERIOR EQUIPMENT .
Remove center console cover panel → 68 - INTERIOR EQUIPMENT .

Fig 3: Circuit Board & Shift Lock Solenoid Harness Connectors & Protective Sleeve

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Pull electrical connector - 1 - out of protective sleeve - 2 -.
Disconnect electrical connector - 1 - for circuit board.
Disconnect electrical connector - 3 - for Shift Lock Solenoid.

Fig 4: Retaining Tabs, Cover Guides, Shift Unit Holes, Cover & Center Console

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To disconnect cover from shift mechanism function unit, carefully release retaining tabs - arrows - one after another.
Pull cover upward slightly until cover guides - 1 - outside of openings - 2 -.
Then lift rear of cover upward direction of - arrow - and at the same time pull it over cross member of center console - 3 -.
Raise vehicle.

Fig 5: Cross Member, Heat Shield & Rear Exhaust System

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Remove cross member - A - below exhaust system.
Separate front exhaust pipes with catalytic converter from rear exhaust system - arrows - and tie them up to side.
Remove shield - B -.

Fig 6: Air Duct, Sound Insulation Panel, Heat Shields & Driveshaft

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Remove air duct - 1 - from transmission.
Remove noise insulation - 2 - below transmission.
Remove heat shield - 3 - for drive shaft.
Remove drive shaft - 4 - at transmission and tie up or support.

Remove heat shield - 5 - above drive shaft and push toward rear.

Lower back of transmission:

CAUTION:

For the following steps note:
Do not support on transmission oil pan - risk of damage.

Fig 7: Bolt M12X100 With Attached Nut Inserted In Mount Behind Transmission Oil Pan

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Insert a bolt M12x100 - 1 - with attached nut - 2 - in mount behind transmission oil pan.

Dimension - a - = 13 mm.

Position Engine/Transmission Jack V.A.G 1383 A plunger on bolt head and slightly raise transmission, as shown in illustration.
Remove bracket for noise insulation below ATF cooler.
Mark installed position of transmission tunnel cross member on body.

Fig 8: Transmission Bolts On Tunnel Cross Member

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Remove left - 1 - and right - 2 - transmission bolts on tunnel cross member.

Fig 9: Removing/Installing Bolts At Tunnel Cross Member

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Remove transmission tunnel cross member from body - arrows -.

CAUTION: To prevent damage from occurring, it is very important to pay attention to everything in the engine compartment.

Carefully lower rear of engine and transmission with Engine/Transmission Jack V.A.G 1383 A.
The front exhaust pipes should not contact subframe.
Remove shield from selector shaft lever.

Fig 10: Selector Lever Cable, Selector Shaft Lever & Locking Clip

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Press selector lever cable ball socket - 1 - off selector shaft lever - 3 - using Pry Lever 80 - 200.
Remove locking clip - 2 - on support bracket for selector lever cable and remove selector lever cable.

Fig 11: Selector Lever Cable, Crossmember/Transmission & Securing Points

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Guide selector lever cable - 1 - between body - arrows - and transmission tunnel cross member - 2 -.
Secure transmission tunnel cross member to body again so that Engine/Transmission Jack V.A.G 1383 A can be removed from beneath transmission for the following steps.

Fig 12: Selector Lever Cable, Sound Insulation Panel & Retaining Washers

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Pry off retaining washers - arrows - for noise insulation - 2 - from cover for shift mechanism.
If equipped, remove bolt for noise insulation.
Guide noise insulation - 2 - over selector lever cable - 1 - and out.
Lower vehicle.

Fig 13: Bowden Cable, Manual Release Bracket, Nuts & Bolts

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Pry bowden cable - 1 - for manual release out from bracket - 2 -.
Loosen nuts - 3 - approx. one turn.
Remove bolts - 4 -.
Carefully pull shift mechanism function unit up and out of shift unit.

Fig 14: Manual Release, Selector Lever Cable, Locking Clip, Right Mounting Bracket & Selector Lever Cable Clamp

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At the same time, guide out actuator mechanism for manual release - A - and selector lever cable - B - from cover.

NOTE:

If necessary, unclip rubber sleeve for selector lever cable from cover.

Loosen selector lever cable locking screw - arrow - with Torx 25 socket.
Remove selector lever cable to shift mechanism function unit locking clip - C - forward.
Remove shift mechanism function unit. Remove selector lever cable at the same time without bending it.
Raise vehicle.

Remove selector lever cable out of cover from below.

Installing

Installation is in reverse order of removal. Note the following:

Torque specifications for bolts and nuts, and whether bolts and nuts are to be replaced, refer to → Shift mechanism function unit, manual release, assembly overview .

Shift selector lever and selector shaft lever in "D" position.

Insert selector lever cable with rubber sleeve into shift mechanism shift cover from below.
Lower vehicle.

Fig 15: Manual Release, Selector Lever Cable, Locking Clip, Right Mounting Bracket & Selector Lever Cable Clamp

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Guide selector lever cable - B - into shift mechanism function unit and selector lever cable locking screw hole - arrow - ,
Install selector lever cable to shift mechanism function unit locking clip - C -.

Installation position: The angled end of locking clip faces upward.

Carefully guide shift mechanism function unit into shift mechanism shift unit, noting manual release operating mechanism - A -.

NOTE:

The Bowden cable must be routed beneath the right mounting bracket - D -.

Fig 16: Guides, Shift Unit Holes, Center Console, Selector Lever, Cover & Retainer Tabs

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Guide cover over selector lever - 4 - and at the same time under cross member for center console - 3 - at front.
Then pivot cover downward at rear direction of - arrow -.
Insert cover guides - 1 - in openings - 2 -.
Then push down on cover until retainer tabs - arrows - clip into place.

Raise vehicle.
Verify that rubber sleeve for selector lever cable is properly installed in cover for shift mechanism.

Fig 17: Selector Lever Cable, Sound Insulation Panel & Retaining Washers

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Guide noise insulation - 2 - over selector lever cable - 1 - on shift mechanism cover.
Install new lock washers - arrows -.
If equipped, install bolt for noise insulation to 2 Nm.

Fig 18: Selector Lever Cable, Crossmember/Transmission & Securing Points

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Route selector lever cable - 1 - above securing points - arrows - for tunnel cross member - 2 -.
Do not bend or kink selector lever cable.
Insert selector lever cable - 1 - into support bracket/transmission and carefully press cable onto selector shaft lever. Do not bend lever/selector shaft when doing this, otherwise shifting can no longer be adjusted precisely.
Carefully raise engine and transmission at rear, making sure not to pinch selector lever cable.

NOTE:

When installing tunnel cross member on body, observe installation position (markings from removal).

Install tunnel cross member → Tunnel cross member, removing and installing .
Attach drive shaft to transmission flange → 39 FINAL DRIVE, DIFFERENTIAL .
Reconnect front exhaust pipes to rear exhaust system →
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.
Adjust selector lever cable → Selector lever cable, checking and adjusting .

Install ashtray and center console cover panel → 68 - INTERIOR EQUIPMENT .
Connect Ground (GND) strap to battery → 27 - BATTERY, STARTER, GENERATOR, CRUISE CONTROL .
Check shift mechanism → Selector mechanism, checking .