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Home >> Audi >> 2002 >> S4 Quattro, Automatic >> Repair and Diagnosis >> External Pages >> Different car >> Section 122 (Bumpers - Except Cabriolet) >> Rear bumper >> Bumper cover (Avant), assembly overview

Bumper cover (Avant), assembly overview

WARNING: This page is about a different car, the 2004 Audi S4, 2004 Audi A4, 2003 Audi A4, and 2002 Audi A4. However, it is still accessible from the selected car via links, so may be relevant.
  1. Bolt 
    • 1 Nm
  2. Wheelhousing liner 
  3. Combination nut 
    • 4 Nm
  4. Special nut 
    • 4 Nm
  5. Guide piece 
  6. Clip 
  7. Supporting strip 
  8. Sheet-metal screw 
    • 2 Nm
  9. Sealing strip 
    • Clipped in cover -12-
  10. Trim molding 
    • Clipped in cover -12-
  11. Side sealing strip 
    • Clipped in cover -12-
  12. Cover 
    • Two-piece version
    • One-piece version (for USA)
    • Removing:
      • Remove side luggage compartment trim.

        See SIDE LUGGAGE COMPARTMENT TRIM, ASSEMBLY OVERVIEW (Avant).

      • Remove bass loudspeaker.

        See BASS LOUDSPEAKER -R100- (AVANT), REMOVING AND INSTALLING

      • Disconnect electrical harness connectors to parking aid sensors at control module (under tail light, left side).
      • Remove combination nuts -3- and special nuts -4- (accessible from luggage compartment).
      • Remove bolts -13-.
      • Remove wheel housing liners -2- at rear area.
      • Remove bolts -1- left and right on guide piece -6-
      • Unclip side-pieces of cover on guide piece.
      • Remove cover.
    • Separating two-piece cover:
      • Disengage locking tabs and separate both pieces of cover.
    • Installing:
      • Install in reverse order of removal.
      • When installing a new bumper cover, insert a new support piece -14- into cover.
      • Disengage support piece only when bumper cover is completely installed. See DISENGAGING SUPPORT PIECE .
  13. Bolt 
  14. Support piece 
    • Always replace when installing a new bumper cover
    • Disengage only when bumper cover is completely installed. See DISENGAGING SUPPORT PIECE .
  15. Side impact molding 
    • Replace
      • Side impact moldings are secured to bumper with double-sided adhesive tape.
      • It is not possible to remove without destroying.
      • To remove, pull side impact molding away from bumper.
      • Remove any residual adhesive on bumper.
    • Installation on new bumper
NOTE: Centering holes for side impact molding must be drilled on a new bumper before painting.
Fig 1: Identifying Bumper Cover (Avant) Assembly
G02750720Courtesy of AUDI OF AMERICA, INC.