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Home >> Volvo >> 2017 >> S60 Cross Country >> Repair and Diagnosis >> Transmission >> Transmission Control Systems >> Transmission - Removal, Replacement And Installation >> Transfer Case Seal RH >> Transfer Case Seal RH [2017-2018, B4204T11, TG-81SC AWD] >> Removal And Installation

Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

Follow instructions for lifting points body frame, refer to: JACKING POINTS BODY

Remove the right drive shaft, refer to: DRIVE SHAFT RIGHT

GLL177542Courtesy of VOLVO CARS CORPORATION

Remove the screws.

GLL1018980Courtesy of VOLVO CARS CORPORATION

Release the catch.

Undo the hose from the connection.

GLL1009651Courtesy of VOLVO CARS CORPORATION
CAUTION:

Make sure that the mating faces are clean and free of foreign material. 

NOTE:

Make sure that the seal is correctly located. 

GLL1008883Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Remove the marked part.

GLL1038372Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:  Lower torque rod rear right, to Engine mount bracket, 110Nm

GLL1024882Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Remove the marked part.

Torque:Lower torque rod rear right, to subframe,

GLL1019605Courtesy of VOLVO CARS CORPORATION

Torque:Drive shaft bearing bracket, to Engine,

GLL1024184Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

Special Tool: 999 5651  

GLL1038187Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 5919 

INSTALLATION 

GLL1020512Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 7342 

Use:  Plastic mallet

GLL1023042Courtesy of VOLVO CARS CORPORATION

Special Tool: 999 5763 

Use:  Plastic mallet

INSTALLATION 

To install, reverse the removal procedure.

Perform oil level bevel gear, check, refer to: OIL LEVEL BEVEL GEAR, CHECKING