Position the gearbox against the engine
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Position the gearbox in the assembly position on support 9995972 and secure it with the brackets.
Apply a little grease, part number 1161246-2, to the clutch shaft.
Grease the splines (RH drive shaft) on the gearbox using part number 1161035-9.
Press the gearbox towards the engine along the clutch plate splines, and press on the right-hand drive shaft onto the splines.
CAUTION:
Fit the drive shaft so that the drilled holes for the locking pins are aligned.
NOTE:
Position the starter motor on the adjustment bushing.