Install the Front Exhaust Pipe

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exhaust Manifold

Courtesy of VOLVO CARS OF NORTH AMERICA.

D4192T: Position the right threaded end in the manifold.

Tighten to 15 Nm.

Position the pipe. Install the springs and screws.

Use new gaskets.

D4192T: Install the bushing on the cross member. Install the screws. Check the sleeve and the rings for the seat.

Tighten to 13 Nm.

Tighten to:

the nut for the front exhaust pipe: 9 Nm
The screws between the exhaust pipe and the three-way catalytic converter (TWC): 35 Nm.