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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 78 (Front Wheel Suspension - Removal, Replacement And Installation (644 Body)) >> Front Suspension (2000) >> Replacing the Cross Member >> Install the Cross Member

Install the Cross Member

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Installing Control Arm
GLL116340Courtesy of VOLVO CARS OF NORTH AMERICA.

D4192T:  If necessary, transfer the bushing for the exhaust pipe mounting.

Clean the mating surfaces thoroughly.

Install the cross member. Install the two front (long) screws. Tighten these two screws by hand.

Position the steering gear housing. Install the control arms loosely on the cross member.

Also replace the locknut for the front pin bolt on the control arm. Do not tighten the locknut yet.

Position the cross member.