Remaining operations

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Side Molding And Side Support

Courtesy of VOLVO CARS OF NORTH AMERICA.

CAUTION: Do not damage the bumper during assembly. To avoid damage to the paintwork on the bumper cover, a foam underlay at least three centimeters thick must be used during assembly.

NOTE: For cars equipped with a tow hitch: Cut an opening for the hook using the marking on the casing.

Position the molding (F). Press the molding down into the bumper cover. Press hard. (Start at the ends and work inwards to the center)
Ensure that all lugs align correctly
Install the sidemarker lamps
Install the side supports (F) on the left and right-hand sides.

Fig 2: Exploded View Of Rear Bumper

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the impact absorber (D) in the bumper reinforcement (C)
Install the bumper reinforcement (C) in the bumper cover. (Note the position of the three lugs (G).)
Start at the ends and work inwards to the center
Install the clips (B)
Install the bracket (A) in the bumper reinforcement. Start at the ends and work inwards to the center
Ensure that all lugs align correctly
Install the other components on the bumper cover.

Fig 3: Rear Bumper Clips

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the rear bumper according to Installing the rear bumper .