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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 77 (Bumpers And Mudflaps - Removal, Replacement And Installation (644 Body)) >> Bumper With Mountings And Damping (2001-2004) >> Rear bumper >> Installing rear bumper

Installing rear bumper

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Rear Bumper Screws
GLL116990Courtesy of VOLVO CARS OF NORTH AMERICA.

Place tape underneath the tail lamps and on the tow hitch to prevent paintwork damage.

Align the bumper with the car body.

Install: 

Tighten the screw (C). Tighten to 50 Nm  . Tighten the nuts (A, B). Tighten to 5 Nm  on the left and right-hand sides.

NOTE: Install the screw and washer (D) if the vehicle is equipped with a tow hitch. Tighten to 55 Nm  .
Fig 2: Bumper Bracket And Screws
GLL116994Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

Tighten the screw (C). Tighten to 30 Nm  . Tighten the nut (D). Tighten to 25 Nm  .

Cars equipped with a tow hitch 

Install the washer and the flanged screw (C) and the nut (D). Tighten by hand.

Tighten the flanged screw. Tighten to 55 Nm  . Tighten the nut. Tighten to 25 Nm  .

Install the screw (B). Tighten to 25 Nm  .

Fig 3: Mudguard And Screws
GLL116988Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect the connector for the parking lamps on the right and left-hand sides.

Install the screw (A) on the left and right-hand sides.

Install the mudguard on the left and right-hand sides using the three screws.

Fig 4: Installing Cargo Compartment Side Panel And Screws
GLL116968Courtesy of VOLVO CARS OF NORTH AMERICA.
Fig 5: Installing Cargo Compartment Side Panels
GLL117368Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

Clean the bumper.