Clutch Driven Plate, Installing

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Measuring Height Between Disc And Belt Pulley

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the old spacer washers on the shaft. Install the clutch driven plate
HINT: Use a plastic mallet if necessary.
Install the center bolt or nut.

NOTE: Using 9995596 as a counterhold.

Tightening torque: 12 Nm.

Check the play between the coupling plate and the pulley with a gauge
Measure the height between the plate and the pulley
Press the plate and measure the height again
The difference in the readings indicates the play
Checking and adjusting the value: 0.3-0.6 mm
Correct the play with adjustment rings
Install the compressor, see Compressor .

HINT: To replace the sealing ring, see Spacer Ring .