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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 53 (Springs - Removal, Replacement And Installation (644 Body)) >> Replacing The Springs (2003-2004) >> Replacing the Rear Spring And Shock Absorber >> Assemble the Shock Absorber

Assemble the Shock Absorber

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Assembling Shock Absorber
GLL116558Courtesy of VOLVO CARS OF NORTH AMERICA.

Pull the piston rod as far out of the shock absorber as possible.

Install the spring and the rubber.

Position the spring cover. Ensure that it is positioned parallel with the mounting for the shock absorber (the maximum permitted deviation is 3°).

Ensure that the ends of the spring are completely inside the spring caps.

Position the ring. Install a new nut.

Tighten to 25 Nm  .