Insert pump rotor in casing and check play/clearance
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Install the small pump rotor.
Check the play/clearance. If the play/clearance is excessive, replace the complete oil pump.
CAUTION:
If the measured play between the outer rotor and pump housing is greater than 0.35 mm
and the oil pressure at 100°C oil temperature is less than 1 bar
, the oil pump must be replaced.
Measure the play with a feeler gauge.