Fuel Pump Components, Installing

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Fuel Pump Covers

Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect the connector
Reinstall the protective cover
Install the metal protective cover.
WARNING: Ensure that the metal protective cover is correctly reinstalled. If the metal protective cover is not installed, the components underneath it may be damaged in the event of a collision. This would result in fuel spillage.
Install the protective cover using four screws
Reinstall the floor carpet
Reinstall the rear seat
Fill the fuel tank, see Removing the pump trolley and filling the fuel injection system .