Removing the Pump Trolley And Filling the Fuel Injection System

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Removing/Installing Special Tools

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove tool 9995484 , 9812270 , 9812273 and 9812282 .

Reinstall the system relay. Reinstall the relay cover.

Fill the fuel tank.

Check for leaks.

Install the engine cover.

NOTE: Do not forget to replace the protective caps on the nipples.