Fuel pump, installing

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Installing Fuel Pump

Courtesy of VOLVO CARS OF NORTH AMERICA.

Check the gasket. Replace the gasket if necessary
Install the cap nut on the pump unit.
Install the pump unit. Ensure that the arrow points towards the marking (B) on the fuel tank.
Install the cap nut using special tools 9995622 .
Press the cap nut down firmly when installing it.

Tightening torque 50 Nm .
Reconnect the connector (A)
Carefully reconnect the fuel hoses. Check that the quick-release connectors are secure by pulling them.
Remove the pump trolley. Fill the fuel injection system, see Removing the pump trolley and filling the fuel injection system .