Removing Heat Exchanger

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Line At Fuel Pump With Rubber Plug

Courtesy of VOLVO CARS OF NORTH AMERICA.

WARNING: Protective gloves and protective goggles should be used for the following operations because of the risk of fuel spillage.

Disconnect the fuel line from the fuel pump. Install a rubber plug.

Separate the connector (gray) at the fuel pump (FP).

Remove the three screws holding the heater.

Remove the heater and drain any remaining fuel.