Replacing the Intermediate Section On Cars Without Air Conditioning (A/C): Removal

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Two Hose Pliers 115 8957 On Hoses To Heat Exchanger

Courtesy of VOLVO CARS OF NORTH AMERICA.

In the engine compartment

Remove the guard above the heating loops
Install two hose clips 1158957 on the heat exchanger. Remove the hoses.

Fig 2: Removing/Installing Power Unit (Cars Without AC)

Courtesy of VOLVO CARS OF NORTH AMERICA.

Disconnect the connector from the resistors
Press in the pins on the clips. Remove the clips
Carefully pull the power unit backwards.