Install the New Carbon Intermediate Ring

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Pressing Intermediate Ring Into Place

Courtesy of VOLVO CARS OF NORTH AMERICA.

NOTE: Do not touch the inner running surface or carbon part with your fingers.

Brush compressor oil on all contact faces in the intermediate ring.

First install the intermediate ring on special tool 9995604 .

Carefully place the tool with the intermediate ring on the shaft. Do not turn.

Press the intermediate ring into place.

Install the following parts:

Fig 2: Installing Carbon Intermediate Ring

Courtesy of VOLVO CARS OF NORTH AMERICA.

key in the shaft
adjusting rings
intermediate rings of felt and the holder (the holder shall be exactly level with the casing); use drift and casing.