Install the Compressor

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Compressor Bolts With Torque Specifications

Courtesy of VOLVO CARS OF NORTH AMERICA.

Gasoline cars: Install the support for the connector.
Install the hose, tightening torque:
- Zexel 22 Nm.
- Sanden 45 Nm.
- MSC90 25 Nm.
Install the compressor and tighten the bolts with 40 Nm (gasoline cars), 21 Nm (diesel cars).
Install the hose, tightening torque:
- Zexel 22 Nm.
- Sanden 45 Nm.
- MSC90 25 Nm.
Connect the connector.
Install the hose, tightening torque:
- Zexel 22 Nm.
- Sanden 45 Nm.
- MSC90 25 Nm.
Lube the new O-rings with compressor oil.
Install the hose, tightening torque:
- Zexel 22 Nm.
- Sanden 45 Nm.
- MSC90 25 Nm.

Fill the system and check for leaks, see Filling with refrigerant .
Install the multi-groove V-belt.
Install the mudflap.
Check the function.
Read off the diagnostic trouble codes (ECC-system).