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Home >> Volvo >> 2008 >> S40 T-5, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 10 (Alarm, Doors And Lids - Removal, Replacement And Installation (644 Body)) >> Tailgate (2001-2004) >> The hinges and gas struts for the tailgate >> Replacing gas struts

Replacing gas struts

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Replacing Gas Struts
GLL116719Courtesy of VOLVO CARS OF NORTH AMERICA.

Open the tailgate. Support the tailgate.

Lift up the lock unit for the gas strut on the both sides. Pull the gas strut off the ball joint.

Lubricate the ball joint. Press the gas struts into place. Check that the gas strut is secure.

NOTE: When replacing gas struts, drain the gas from the old strut.

Drill a 4 mm hole as shown.

WARNING: Use protective goggles when drilling.