Replacing the tailgate

WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.

After spraying, rust-proof the new tailgate
Transfer all shock absorbers and covers.

NOTE: All components must be removed from the tailgate while in position.

Ensure that the components and wiring are installed in such a way that they do not rattle
Install the cable harness using a piece of string.