Installing cassette
WARNING: This page is about a different car, the 2004 Volvo S40, 2003 Volvo S40, 2002 Volvo S40, 2001 Volvo S40, and 2000 Volvo S40. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
The bolts are locked with a plastic ring. This must be re-fitted.
- Check the seals.
- Grease the full length of the seals with Vaseline.
- Insert the cassette and tighten the bolts by hand.
- Position the cassette on the roof panel opening and tighten the bolts at the front with 10 Nm.
- Press the roof at the back firmly into abutting and tighten the bolts with 10 Nm.
- Tighten the bolts in the center with 10 Nm.
- Unscrew the rear supports from the body.
- Push the cassette up and tighten the supports. Tightening torque: 10 Nm.